101491-1360 ZEXEL 9 400 614 325 BOSCH INJECTION-PUMP ASSEMBLY 9400614325 1014911360 me080654


101491-1360 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 325 9400614325
ZEXEL 101491-1360 1014911360
MITSUBISHI ME080654 me080654

Service parts 101491-1360 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9950
3. GOVERNOR 105402-2490
4. SUPPLY PUMP 105220-6150
5. AUTOM. ADVANCE MECHANIS 105676-0260
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4862
11. Nozzle and Holder ME080371
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105048-3501
14. NOZZLE 105017-0850
15. NOZZLE SET

Include in #1:

101491-1360 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 325 9400614325
ZEXEL 101491-1360 1014911360
MITSUBISHI ME080654 me080654


Zexel num
Bosch num
Firm num
Name
101491-1360 
9 400 614 325 
ME080654  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4D31T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   68.2 67.2 69.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.8+-0.5
Pump speed r/min   340 340 340
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60.5 60.5 65.5
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   1 0.5 1.5
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   3 3 3
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101491-1360
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Supplied with torque spring not set. (4)RACK LIMIT (5)The torque control spring must does not have a set force. (6)Set at delivery (7)Rack difference between N = N1 and N = N2 (8)Main spring setting (9)Set idle sub-spring
----------
K=16 N1=1100r/min N2=600r/min
----------

Speed control lever angle

Test data 101491-1360
F:Full speed I:Idle S:Stop (1)Rack position = aa (2)At delivery
----------
aa=1mm
----------
a=14deg+-5deg b=25deg+-5deg c=(35deg) d=0deg+-5deg

Stop lever angle

Test data 101491-1360
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101491-1360
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(130deg)




Have questions with 101491-1360?





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