101402-9510 ZEXEL 9 400 610 495 BOSCH INJECTION-PUMP ASSEMBLY 9400610495 1014029510 3426102070


101402-9510 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 495 9400610495
ZEXEL 101402-9510 1014029510
MITSUBISHI-HEAV 3426102070 3426102070

Service parts 101402-9510 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8210
3. GOVERNOR 105419-1520
4. SUPPLY PUMP 105220-7180
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6011
11. Nozzle and Holder 34361-03011
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3330
14. NOZZLE 105017-1820
15. NOZZLE SET

Include in #1:

101402-9510 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 495 9400610495
ZEXEL 101402-9510 1014029510
MITSUBISHI-HEAV 3426102070 3426102070


Zexel num
Bosch num
Firm num
Name
101402-9510 
101402-9511 
9 400 610 495 
3426102070  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4K-EIT * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.6
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   75 74 76
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   11.5 10.2 12.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80 85
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9510
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=10
----------

Speed control lever angle

Test data 101402-9510
F:Full speed I:Idle S:Stop
----------

----------
a=(1deg)+-5deg b=(21deg)+-5deg c=35deg+-3deg

Stop lever angle

Test data 101402-9510
N:Pump normal S:Stop the pump. (1)Hold the boss against the stop side (2)Use the hole at R = aa
----------
aa=60mm
----------
a=53deg+-5deg b=26.5deg+-5deg c=(9deg)

Timing setting

Test data 101402-9510
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101402-9510?





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9 400 610 495 
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9 400 614 016 
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9 400 614 017 
3426103020 
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Yanmar 

9 400 614 018 
12995451000 
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3426103050 
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3426103031 
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