101402-8021 ZEXEL 9 400 612 936 BOSCH INJECTION-PUMP ASSEMBLY 9400612936 1014028021 8973187611


101402-8021 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 936 9400612936
ZEXEL 101402-8021 1014028021
ISUZU 8973187611 8973187611

Service parts 101402-8021 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-9650
3. GOVERNOR 105400-9480
4. SUPPLY PUMP 105220-6750
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156643-5020
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6721
11. Nozzle and Holder 8-97211-280-0
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105048-3230
14. NOZZLE 105017-2690
15. NOZZLE SET

Include in #1:

101402-8021 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 936 9400612936
ZEXEL 101402-8021 1014028021
ISUZU 8973187611 8973187611


Zexel num
Bosch num
Firm num
Name
101402-8021 
101402-8022 
9 400 612 936 
8973187611  ISUZU
INJECTION-PUMP ASSEMBLY
4JG1-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-0820
Overflow valve opening pressure kPa   127 127 127
Overflow valve opening pressure kgf/cm2   1.3 1.3 1.3
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   72.5 71.5 73.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   10 8 12
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   10.1++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   105 105 115
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-8021
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Idle sub spring setting: L1.
----------
K=8 L1=5.7-0.2mm
----------

Speed control lever angle

Test data 101402-8021
F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)When pump speed set at bb
----------
aa=900r/min bb=750r/min
----------
a=0deg+-5deg b=15deg+-5deg c=5deg+-5deg

Stop lever angle

Test data 101402-8021
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=3.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-8021
(1)Pump vertical direction (2)Position of gear mark 'W' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=2deg
----------
a=(200deg)




Have questions with 101402-8021?





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