101402-0840 ZEXEL 9 400 613 832 BOSCH INJECTION-PUMP ASSEMBLY 9400613832 1014020840 8944547620


101402-0840 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 832 9400613832
ZEXEL 101402-0840 1014020840
ISUZU 8944547620 8944547620

Service parts 101402-0840 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9300
3. GOVERNOR 105400-4000
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-4821
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder 5-15300-092-0
12. Open Pre:MPa(Kqf/cm2) 14.7(150)
13. NOZZLE-HOLDER
14. NOZZLE 105015-3860
15. NOZZLE SET

Include in #1:

101402-0840 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 832 9400613832
ZEXEL 101402-0840 1014020840
ISUZU 8944547620 8944547620


Zexel num
Bosch num
Firm num
Name
101402-0840 
9 400 613 832 
8944547620  ISUZU
INJECTION-PUMP ASSEMBLY
4BB1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   53.9 52.9 54.9
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.2
Pump speed r/min   975 975 975
Average injection quantity mm3/st.   48.3 46.3 50.3
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.7+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.9 7.5 10.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101402-0840
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting
----------
K=7
----------

Speed control lever angle

Test data 101402-0840
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=18deg+-5deg

Stop lever angle

Test data 101402-0840
N:Pump normal S:Stop the pump.
----------

----------
a=4.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-0840
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(90deg)




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