101342-0360 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1013420360 8944144441


101342-0360 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101342-0360 1013420360
ISUZU 8944144441 8944144441

Service parts 101342-0360 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101034-9090
3. GOVERNOR 105410-8310
4. SUPPLY PUMP 105220-4212
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-0520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1451
11. Nozzle and Holder 5-15300-039-1
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-3141
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101342-0360 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101342-0360 1013420360
ISUZU 8944144441 8944144441


Zexel num
Bosch num
Firm num
Name
101342-0360 
 
8944144441  ISUZU
INJECTION-PUMP ASSEMBLY
3AD1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   12
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   40 39 41
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.5+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101342-0360
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Rack difference between N = N1 and N = N2
----------
K=15 R1=(17.5)mm N1=1300r/min N2=1050r/min
----------

Speed control lever angle

Test data 101342-0360
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=23deg+-5deg b=35deg+-5deg

Stop lever angle

Test data 101342-0360
N:Pump normal S:Stop the pump.
----------

----------
a=2.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101342-0360
(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(120deg)




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