101302-9001 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1013029001

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101302-9001 1013029001

Service parts 101302-9001 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101030-8020

3. GOVERNOR 105412-2230

4. SUPPLY PUMP 105220-6200

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156638-5520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5710

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 19.1{195}

13. NOZZLE-HOLDER 105048-3870

14. NOZZLE 105017-1500

15. NOZZLE SET

Include in #1:

101302-9001 as INJECTION-PUMP ASSEMBLY

106671-8500 as _

Cross reference number

ZEXEL 101302-9001 1013029001

Zexel num

Bosch num

Firm num

Name

101302-9001
101302-9003

DPICO

INJECTION-PUMP ASSEMBLY
3T98 * Q

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-1420

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-2

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 9.3

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 47 46 48

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 7+-0.5

Pump speed r/min 475 475 475

Average injection quantity mm3/st. 9 7.5 10.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Torque spring does not operate.
----------
K=7
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(13deg)+-5deg b=(34deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=15deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'B' at the No 3 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(100deg)