Rating:
Information injection-pump assembly
ZEXEL
101301-1010
1013011010
M.BISHI-HI.-NAG
EZ40080
ez40080
Cross reference number
ZEXEL
101301-1010
1013011010
M.BISHI-HI.-NAG
EZ40080
ez40080
| Zexel num | Bosch num | Firm num | Firm | Name |
| 101301-1010 | EZ40080 | M.BISHI-HI.-NAG |
INJECTION-PUMP ASSEMBLY
3AAC * K 14BA PE1A,2A,3A PE |
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-3720
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-3-2
Pre-stroke
mm
4.2
4.15
4.25
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.6+-0.
5
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
92
90.5
93.5
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
11.3+-0.
5
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
100
98
102
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
5.3+-0.5
Pump speed
r/min
250
250
250
Average injection quantity
mm3/st.
12.4
10.9
13.9
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Timer adjustment
Pump speed
r/min
(750--)
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
(700)
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
900
Advance angle
deg.
1
0.5
1.5
Timer adjustment_04
Pump speed
r/min
-
Advance angle
deg.
3
3
3
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Idle sub spring setting: L1.
----------
K=7 L1=5-0.5mm
----------
----------
K=7 L1=5-0.5mm
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
(1)Pump speed = aa
(2)Pump speed = bb
----------
aa=750r/min bb=900r/min
----------
a=32deg+-3deg b=(6deg)+-5deg c=(32deg)+-5deg d=(8deg)+-5deg
----------
aa=750r/min bb=900r/min
----------
a=32deg+-3deg b=(6deg)+-5deg c=(32deg)+-5deg d=(8deg)+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=43deg+-5deg b=53deg+-5deg
----------
----------
a=43deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark '2' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=13deg
----------
a=(90deg)
----------
aa=13deg
----------
a=(90deg)
Have questions with 101301-1010?
Group cross 101301-1010 ZEXEL
M.Bishi-Hi.-Nag
101301-1010
EZ40080
INJECTION-PUMP ASSEMBLY
3AAC
3AAC