106661-4041 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066614041 12769151010


106661-4041 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106661-4041 1066614041
YANMAR 12769151010 12769151010

Service parts 106661-4041 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106066-5670
3. GOVERNOR 105407-4840
4. SUPPLY PUMP 105237-4300
5. AUTOM. ADVANCE MECHANIS 105636-2210
6. COUPLING PLATE 105664-0900
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106661-4041 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106661-4041 1066614041
YANMAR 12769151010 12769151010


Zexel num
Bosch num
Firm num
Name
106661-4041 
106661-4042 
 
12769151010  YANMAR
INJECTION-PUMP ASSEMBLY
6CA-ET * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1350 1350 1350
Each cylinder's injection qty mm3/st.   182 178.4 185.6
Basic   *
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.7+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   27.8 24.3 31.3
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   214 209 219
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-2.1
Boost pressure kPa   13.3 10.6 16
Boost pressure mmHg   100 80 120
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(10.6)
Boost pressure kPa   46.7 40 53.4
Boost pressure mmHg   350 300 400
Timer adjustment
Pump speed r/min   450--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2.5 2 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-4041
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Boost compensator stroke
----------
K=14
----------

Speed control lever angle

Test data 106661-4041
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=17deg+-5deg b=30deg+-5deg

Stop lever angle

Test data 106661-4041
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.2mm
----------
a=25deg+-5deg b=70deg+-5deg

Timing setting

Test data 106661-4041
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(120deg)




Have questions with 106661-4041?





Group cross 106661-4041 ZEXEL

Daihatsu 

9 400 616 602 
M121610010A 
INJECTION-PUMP ASSEMBLY
M2
 
 
INJECTION-PUMP ASSEMBLY
6130Z

Daihatsu 

 
 
INJECTION-PUMP ASSEMBLY
M1
 
 
INJECTION-PUMP ASSEMBLY
6130
 
 
INJECTION-PUMP ASSEMBLY
6130
F 019 Z10 623 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

106661-4041  

106661-4042 
 
12769151010 
INJECTION-PUMP ASSEMBLY
6CA-ET
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 610 830 
12769151011 
INJECTION-PUMP ASSEMBLY
6CA-ET
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