101402-9070 ZEXEL 9 400 613 994 BOSCH INJECTION-PUMP ASSEMBLY 9400613994 1014029070 12741051010


101402-9070 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 994 9400613994
ZEXEL 101402-9070 1014029070
YANMAR 12741051010 12741051010

Service parts 101402-9070 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-8170
3. GOVERNOR 105400-2480
4. SUPPLY PUMP 105220-4300
5. AUTOM. ADVANCE MECHANIS 105622-0590
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4750
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4220
14. NOZZLE 105015-3430
15. NOZZLE SET

Include in #1:

101402-9070 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 994 9400613994
ZEXEL 101402-9070 1014029070
YANMAR 12741051010 12741051010


Zexel num
Bosch num
Firm num
Name
101402-9070 
9 400 613 994 
12741051010  YANMAR
INJECTION-PUMP ASSEMBLY
4CH K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-0220
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1300 1300 1300
Each cylinder's injection qty mm3/st.   57.1 55.6 58.6
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.3+-0.5
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   16 15 17
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Each cylinder's injection qty mm3/st.   72 72 100
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   4.3
Pump speed r/min   1300 1300 1300
Each cylinder's injection qty mm3/st.   8.5 6.5 10.5
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101402-9070
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL
----------
K=3 RAL=11.6+0.2mm
----------

Speed control lever angle

Test data 101402-9070
F:Full speed I:Idle S:Stop
----------

----------
a=10deg+-5deg b=29deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101402-9070
N:Pump normal S:Stop the pump.
----------

----------
a=(20deg) b=(33deg)




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