104303-3090 ZEXEL 9 400 616 458 BOSCH INJECTION-PUMP ASSEMBLY 9400616458 1043033090 60115101001


104303-3090 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 458 9400616458
ZEXEL 104303-3090 1043033090
TOYO-SHA 60115101001 60115101001

Service parts 104303-3090 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 104300-3140
3. GOVERNOR
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1970
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105071-0570
14. NOZZLE 105000-1010
15. NOZZLE SET

Include in #1:

104303-3090 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 458 9400616458
ZEXEL 104303-3090 1043033090
TOYO-SHA 60115101001 60115101001


Zexel num
Bosch num
Firm num
Name
104303-3090 
9 400 616 458 
60115101001  TOYO-SHA
INJECTION-PUMP ASSEMBLY
3S139 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-2
Pre-stroke mm   2.4 2.35 2.45
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.7
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   32 31 33
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   32.5 31.5 33.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.3+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   8.8 7.8 9.8
Max. variation between cylinders %   0 -14 14
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104303-3090
N:Pump speed R:Rack position (mm) (1)Set the idle spring. (2)Set the governor spring. (3)Torque control stroke
----------

----------

Speed control lever angle

Test data 104303-3090
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-3deg b=31deg+-6deg

Stop lever angle

Test data 104303-3090
N:Pump normal S:Stop the pump.
----------

----------
a=21deg+-3deg b=(38deg)

Timing setting

Test data 104303-3090
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (at full load) (3)B.T.D.C.: aa (at starting) (4)-
----------
aa=17deg
----------
a=(40deg)




Have questions with 104303-3090?





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