104745-0111 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047450111 w90113800b


104745-0111 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104745-0111 1047450111
MAZDA W90113800B w90113800b

Cross reference number

ZEXEL 104745-0111 1047450111
MAZDA W90113800B w90113800b


Zexel num
Bosch num
Firm num
Name
104745-0111 
104745-0112 
 
W90113800B  MAZDA
INJECTION-PUMP ASSEMBLY
W9 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   57.3 56.8 57.8
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   52 48.5 55.5
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   57.3 56.3 58.3
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   55.3 51.8 58.8
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2450 2450 2450
Average injection quantity mm3/st.   22.9 19.9 25.9
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   8
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2450 2450 2450
Average injection quantity mm3/st.   22.9 12.9 32.9
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10.8 9.8 11.8
Difference in delivery mm3/st.   1.7
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10.8 9.3 12.3
Difference in delivery mm3/st.   2.2
Basic   *
Oil temperature degC   48 46 50
Boost compensator adjustment
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   17 15 19
Difference in delivery mm3/st.   3
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   70 55 90
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   70 50 90
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1500 1500 1500
Overflow quantity with S/T OFF cm3/min   460 330 590
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1500 1500 1500
Pressure with S/T ON kPa   618 579 657
Pressure with S/T ON kgf/cm2   6.3 5.9 6.7
Pressure with S/T OFF kPa   530 501 559
Pressure with S/T OFF kgf/cm2   5.4 5.1 5.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_02
Pump speed r/min   1500 1500 1500
Pressure with S/T OFF kPa   530 491 569
Pressure with S/T OFF kgf/cm2   5.4 5 5.8
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke with S/T ON mm   7.4 7 7.8
Timer stroke with S/T OFF mm   5.4 5.2 5.6
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   500 500 500
Timer stroke with S/T ON mm   0.9 0 1.9
Oil temperature degC   48 46 50
_03
Pump speed r/min   1500 1500 1500
Timer stroke with S/T ON mm   7.4 6.8 8
Timer stroke with S/T OFF mm   5.4 5 5.8
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_04
Pump speed r/min   1750 1750 1750
Timer stroke with S/T ON mm   8.9 -1.1 18.9
Timer stroke with S/T OFF mm   7 6.2 7.8
Oil temperature degC   50 48 52
_05
Pump speed r/min   2100 2100 2100
Timer stroke with S/T ON mm   9.8 8.8 10.6
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   45.2 44.7 45.7
Timer stroke TA mm   4.9 4.9 4.9
Timer stroke variation dT mm   0.5 0.3 0.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   45.2 44.2 46.2
Timer stroke TA mm   4.9 4.9 4.9
Timer stroke variation dT mm   0.5 0.1 0.9
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_03
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   35 33.5 36.5
Timer stroke TA mm   4.1 4.1 4.1
Timer stroke variation dT mm   1.3 0.7 1.9
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.01 5.91 6.11
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.03 0.01 0.05
Control lever angle alpha deg.   12.5 8.5 16.5
Control lever angle beta deg.   40 37 43

Test data Ex:

0000001801 CONTROL STANDARD AT IDLING

Test data 104745-0111
Standards for idle difference in delivery control After idle adjustment, measure the idle injection quantities of (A) to (D). Install the colored rings to the delivery valve holders (A) to (D) in accordance with the table. (A): A cylinder (B) :B cylinder (C) : C cylinder (D): D cylinder (E): Collar ring (F): (A) >= (C) (G): (C) > (A) (H): (A) - (C) or (C) - (A) (I): 0.2, 0.1(mm3/st) (J): (B) - (D) or (D) - (B) (K): Ring color (L): At least 0.6 mm3/st (M): 0.3, 0.4, 0.5 (mm3/st) (N): 0.2, 0.1, 0.0 (mm3/st) (O): (B) >= (D) (P): (D) > (B) (T): Yellow (U): White (V): Red
----------

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0000001901 POTENTIOMETER ADJUSTMENT

Test data 104745-0111
1. Hold the dummy bolt against the control lever when N=N1 r/min, Q=Q1 mm3/st. Fix using the lock nut. 2. When adjusting the potentiometer, position the control lever to contact the dummy bolt. Adjust the potentiometer so that the output voltage is V1. 3. Remove the dummy bolt after the completion of adjustment. Move the control lever and confirm that the potentiometer output voltage is within the above-mentioned standards. N:Pump speed Q:Injection quantity V:Output voltage C:Position of the control lever C1:Idle C2:Full A:Adjusting point B:Checking point P:Boost pressure Vi:Applied voltage
----------
N1=1000r/min Q1=25.8+-1.0cm3/1,000st V1=4.00+-0.03V
----------
N1=1000r/min Vi=10V Q1=25.8+-1.0mm3/st V1=4.00+-0.03V V2=1.73+-0.70V V3=8.40+-0.53V P1=0kPa P2=0mmHg a=13.6deg b=-deg c=40.0deg

0000002001 DASHPOT ADJUSTMENT

Test data 104745-0111
Confirm wire length. Accelerator wire (idle ~ full stroke: L1) Adjustment of the dash pot 1. Hold the position of the control lever (A) at a (gap L). 2. In the above condition, adjust the position of the dash pot so that the tip end of the dash pot (B) contacts the control lever (A) and fix with the nut (C). TT D:Dash pot contact position
----------
L=8.1+-0.05mm T=T=6~9N-m(0.6~0.9Kgf-m) a=14.1deg L1=34.1+3.5-5.5mm
----------
L=8.1+-0.05mm a=14.1deg b=12.5deg+-4deg




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Group cross 104745-0111 ZEXEL

Mazda 

9 460 613 510 
W90113800A 
INJECTION-PUMP ASSEMBLY
W9
104745-0111  

104745-0112 
 
W90113800B 
INJECTION-PUMP ASSEMBLY
W9
9 460 613 839 
 
INJECTION-PUMP ASSEMBLY
W9

Mazda 

9 460 613 840 
W90113800C 
INJECTION-PUMP ASSEMBLY
9 460 614 214 
W90113800D 
INJECTION-PUMP ASSEMBLY
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