108922-1040 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1089221040 1156029881


108922-1040 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 108922-1040 1089221040
ISUZU 1156029881 1156029881

Service parts 108922-1040 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 108092-0100
3. GOVERNOR 105952-1900
4. SUPPLY PUMP 105237-5130
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0860
7. COUPLING PLATE
10. NOZZLE AND HOLDER ASSY 105110-7563
11. Nozzle and Holder 1-15300-401-0
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/22.1{225}
13. NOZZLE-HOLDER 105041-4152
14. NOZZLE
15. NOZZLE SET 105019-2150

Include in #1:

108922-1040 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 108922-1040 1089221040
ISUZU 1156029881 1156029881


Zexel num
Bosch num
Firm num
Name
108922-1040 
108922-1041 
 
1156029881  ISUZU
INJECTION-PUMP ASSEMBLY
10TD1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4320
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED3 control unit part number   407910-3 960
RED3 rack sensor specifications mm   19
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   51
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-6- 5-4-3-10 -9-2
Pre-stroke mm   8.5 8.47 8.53
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   32 31.75 32.25
Difference between angles 2
Cal 1-7
deg.   72 71.75 72.25
Difference between angles 3
Cal 1-6
deg.   104 103.75 104.25
Difference between angles 4
Cal 1-5
deg.   144 143.75 144.25
Difference between angles 5
Cal 1-4
deg.   176 175.75 176.25
Difference between angles 6
Cal 1-3
deg.   216 215.75 216.25
Difference between angles 7
Cal 1-10
deg.   248 247.75 248.25
Difference between angles 8
Cal 1-9
deg.   288 287.75 288.25
Difference between angles 9
Cyl.1-2
deg.   320 319.75 320.25
Injection quantity adjustment
Rack position   (12.3)
Vist V   2.01 2.01 2.01
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   159 157 161
Max. variation between cylinders %   0 -3 3
Basic   *
PS407980-224* V   2.45+-0. 01
PS407980-224* mm   6.1+-0.0 5
Injection quantity adjustment_02
Rack position   (6.8)
Vist V   2.8 2.7 2.9
Pump speed r/min   380 380 380
Average injection quantity mm3/st.   14.3 11.1 17.5
Max. variation between cylinders %   0 -13 13
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   8.4+-0.0 3
Remarks
Refer to items regarding the pre-stroke actuator
 
0000001201
Pre-stroke mm   8.5 8.47 8.53
Remarks
When the timing sleeve is pushed up
 
_02
Connector angle deg.   8.5 8 9
Remarks
When the eccentric pin is tightened
 
_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   6.1 6.05 6.15
Output voltage V   2.45 2.44 2.46
Adjustment   *
_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   8.5 8.47 8.53
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   5.5
Output voltage V   3 2.98 3
Confirmation   *
_06
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Speed control lever angle

Test data 108922-1040
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=37deg+-5deg b=37deg+-5deg

0000000901

Test data 108922-1040
(1)Pump vertical direction (2)Position of damper's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)Pre-stroke: bb
----------
aa=5deg bb=8.5+-0.03mm
----------
a=(100deg)

0000001501

Test data 108922-1040
A:Sealing position B:Pre-stroke actuator 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully counterclockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the clockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000001701

Test data 108922-1040
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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Group cross 108922-1040 ZEXEL

Isuzu 

108922-1040  

108922-1041 
 
1156029881 
INJECTION-PUMP ASSEMBLY
10TD1
9 400 611 135 
1156029882 
INJECTION-PUMP ASSEMBLY
10TD1
9 400 611 369 
1156029883 
INJECTION-PUMP ASSEMBLY
10TD1
 
1156029884 
INJECTION-PUMP ASSEMBLY
10TD1
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1156029885 
INJECTION-PUMP ASSEMBLY
10TD1
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