108922-1000 ZEXEL 9 400 611 132 BOSCH INJECTION-PUMP ASSEMBLY 9400611132 1089221000 1156028670


108922-1000 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 132 9400611132
ZEXEL 108922-1000 1089221000
ISUZU 1156028670 1156028670

Service parts 108922-1000 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 108092-0000
3. GOVERNOR 105952-1030
4. SUPPLY PUMP 105237-5240
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156638-7120
9. _
10. NOZZLE AND HOLDER ASSY 105118-7210
11. Nozzle and Holder 1-15300-309-0
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/22.1{225}
13. NOZZLE-HOLDER 105041-3060
14. NOZZLE
15. NOZZLE SET 105019-2080

Include in #1:

108922-1000 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 132 9400611132
ZEXEL 108922-1000 1089221000
ISUZU 1156028670 1156028670


Zexel num
Bosch num
Firm num
Name
108922-1000 
108922-1001 
9 400 611 132 
1156028670  ISUZU
INJECTION-PUMP ASSEMBLY
12PE1-S * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8230
Nozzle   105780-0110
Bosch type code   DN0SN059
Nozzle holder   105780-2170
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4320
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED3 control unit part number   407910-3 960
RED3 rack sensor specifications mm   19
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   61
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-9-8- 5-2-11-1 0-3-6-7-
Pre-stroke mm   6.7 6.67 6.73
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   15 14.75 15.25
Difference between angles 2
Cal 1-9
deg.   60 59.75 60.25
Difference between angles 3
Cal 1-8
deg.   75 74.75 75.25
Difference between angles 4
Cal 1-5
deg.   120 119.75 120.25
Difference between angles 5
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 6
Cal 1-11
deg.   180 179.75 180.25
Difference between angles 7
Cal 1-10
deg.   195 194.75 195.25
Difference between angles 8
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 9
Cal 1-6
deg.   255 254.75 255.25
Difference between angles 10
Cal 1-7
deg.   300 299.75 300.25
Difference between angles 11
Cal 1-12
deg.   315 314.75 315.25
Injection quantity adjustment
Rack position   (12.2)
Vist V   2.03 2.03 2.03
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   146 144.5 147.5
Max. variation between cylinders %   0 -3 3
Basic   *
PS407980-224* V   2.45+-0. 01
PS407980-224* mm   4.3+-0.0 5
Injection quantity adjustment_02
Rack position   (6.8)
Vist V   2.8 2.7 2.9
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   13.5 11.5 15.5
Max. variation between cylinders %   0 -13 13
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.6+-0.0 3
Remarks
Refer to items regarding the pre-stroke actuator
 
0000001201
Pre-stroke mm   6.7 6.67 6.73
Remarks
When the timing sleeve is pushed up
 
_02
Connector angle deg.   8.5 8 9
Remarks
When the eccentric pin is tightened
 
_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   4.3 4.25 4.35
Output voltage V   2.45 2.44 2.46
Adjustment   *
_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   6.7 6.67 6.73
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   3.7
Output voltage V   3 2.98 3
Confirmation   *
_06
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Speed control lever angle

Test data 108922-1000
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=37deg+-5deg b=37deg+-5deg

0000000901

Test data 108922-1000
(1)Pump vertical direction (2)Position of "Z" mark at the No 1 cylinder's beginning of injection (governor side) (3)B.T.D.C.: aa (4)Pre-stroke: bb
----------
aa=5deg bb=6.7+-0.03mm
----------
a=(180deg)

0000001501

Test data 108922-1000
A:Sealing position B:Pre-stroke actuator 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully counterclockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the clockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000001701

Test data 108922-1000
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

----------




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Isuzu 

108922-1000  

108922-1001 
9 400 611 132 
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INJECTION-PUMP ASSEMBLY
12PE1-S
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