108821-0130 ZEXEL 9 400 619 235 BOSCH INJECTION-PUMP ASSEMBLY 9400619235 1088210130 1680197613


108821-0130 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 235 9400619235
ZEXEL 108821-0130 1088210130
NISSAN-DIESEL 1680197613 1680197613

Cross reference number

BOSCH 9 400 619 235 9400619235
ZEXEL 108821-0130 1088210130
NISSAN-DIESEL 1680197613 1680197613


Zexel num
Bosch num
Firm num
Name
108821-0130 
108821-0240 
9 400 619 235 
1680197613  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
RH8F K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED4 control unit part number   407915-0 590
RED4 rack sensor specifications mm   19
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   41
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   8-7-5-4- 3-6-2-1
Pre-stroke mm   6.4 6.37 6.43
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 8-7
deg.   45 44.75 45.25
Difference between angles 2
Cal 8-5
deg.   90 89.75 90.25
Difference between angles 3
Cal 8-4
deg.   135 134.75 135.25
Difference between angles 4
Cal 8-3
deg.   180 179.75 180.25
Difference between angles 5
Cal 8-6
deg.   225 224.75 225.25
Difference between angles 6
Cal 8-2
deg.   270 269.75 270.25
Difference between angles 7
Cal 8-1
deg.   315 314.75 315.25
Injection quantity adjustment
Rack position   (14.2)
PWM %   68.1
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   164.5 162.5 166.5
Max. variation between cylinders %   0 -4 4
Basic   *
PS407980-224* V   2.2+-0.0 1
PS407980-224* mm   4+-0.05
Injection quantity adjustment_02
Rack position   (7.9)
PWM %   32.6+-2. 8
Pump speed r/min   320 320 320
Average injection quantity mm3/st.   16 14 18
Max. variation between cylinders %   0 -10 10
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks
Refer to items regarding the pre-stroke actuator
 
Governor adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Governor adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Governor adjustment_03
Pump speed r/min   1000
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 
0000001201
Pre-stroke mm   6.4 6.37 6.43
Remarks
When the timing sleeve is pushed up
 
_02
Connector angle deg.   11.5 11 12
Remarks
When the eccentric pin is tightened
 
_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   2.4 2.35 2.45
Output voltage V   2.95 2.94 2.96
Adjustment   *
_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   6.4 6.37 6.43
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Speed control lever angle

Test data 108821-0130
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=20deg+-5deg b=37deg+-5deg

0000000901

Test data 108821-0130
(1)Pump vertical direction (2)Position of the coupling's key groove at the beginning of injection of the No. 8 cylinder. (3)Pre-stroke: aa (4)-
----------
aa=6.4+-0.03mm
----------
a=(80deg)

0000001501

Test data 108821-0130
A:Sealing position B:Pre-stroke actuator 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully counterclockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the clockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000001701

Test data 108821-0130
(PWM) Pulse width modulation (%) (R) Rack position (mm) Rack sensor output characteristics 1. Rack limit adjustment (1)Measure the rack position R2 for PWM a2%. (2)Confirm that it is within the range R2 = 15+-1 mm. (3)Measure the rack position R1 at PWM a %. (4)Confirm that it is within the range R2 - R1 = 10+-0.1 mm. 2. Check the limp home operation. (1)Move the switch box's limp home switch to the limp home side. (2)Confirm rack position L1 (mm ) and L2 (mm) for PWM in the above table. 3. Check the pull down operation. (1)Confirm that the rack position is 19 mm at PWM B%. (2)In the conditions described in the above table, move the switch box's pull down switch to the pull down side and confirm that the rack position momentarily becomes 1 mm or less.
----------
a1=16.25% a2=72.5% L1=1--mm L2=19++mm A=5% B=95%
----------




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