108622-3461 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1086223461 220009200b


108622-3461 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 108622-3461 1086223461
HINO 220009200B 220009200b

Service parts 108622-3461 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 108062-3211
3. GOVERNOR 105923-1951
4. SUPPLY PUMP 105237-4670
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-2200
7. COUPLING PLATE 156638-9920
9. _
10. NOZZLE AND HOLDER ASSY 105101-7913
11. Nozzle and Holder 23600-2800B
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}
13. NOZZLE-HOLDER 105031-7363
14. NOZZLE
15. NOZZLE SET 105019-0570

Include in #1:

108622-3461 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 108622-3461 1086223461
HINO 220009200B 220009200b


Zexel num
Bosch num
Firm num
Name
108622-3461 
108622-3462 
 
220009200B  HINO
INJECTION-PUMP ASSEMBLY
K13D * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   33
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   7.2 7.17 7.23
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   12.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   135 132 138
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
PS407980-224* V   2.2+-0.0 1
PS407980-224* mm   4.8+-0.0 5
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   7+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   15 12 18
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   7.1+-0.0 3
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Refer to items regarding the pre-stroke actuator
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.5)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   135 133 137
Basic   *
Fixing the lever   *
PS407980-224* V   2.2+-0.0 1
PS407980-224* mm   4.8+-0.0 5
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+1.1
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   130.5 124.5 136.5
Fixing the lever   *
PS407980-224* V   2.2+-0.0 1
PS407980-224* mm   4.8+-0.0 5
0000001601
Pre-stroke mm   7.2 7.17 7.23
Remarks
When the timing sleeve is pushed up
 
_02
Connector angle deg.   8.5 8 9
Remarks
When the eccentric pin is tightened
 
_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   3.2 3.15 3.25
Output voltage V   2.95 2.94 2.96
Adjustment   *
_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   7.2 7.17 7.23
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Governor adjustment

Test data 108622-3461
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Set stop lever before governor adjustment. [When setting stop lever after governor adjustment, confirm that point B (Ra) can be obtained at full setting.] (4)Stop lever's normal position setting: equivalent to RA (5)Damper spring setting
----------
T1=AD51 Ra=R1+1.1mm RA=16mm
----------

Speed control lever angle

Test data 108622-3461
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=47mm
----------
a=18deg+-5deg b=34deg+-3deg

Stop lever angle

Test data 108622-3461
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set the stopper bolt at a rack position corresponding to bb. (3)Set the stopper bolt so that speed = cc and rack position = dd (and confirm non-injection at speed = ee).
----------
aa=35mm bb=16mm cc=0r/min dd=1.5+-0.3mm ee=1265r/min
----------
a=31deg+-5deg b=37deg+-5deg

0000001301

Test data 108622-3461
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)Pre-stroke: aa (4)-
----------
aa=7.2+-0.03mm
----------
a=(10deg)

0000001901

Test data 108622-3461
A:Sealing position B:Pre-stroke actuator 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully counterclockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the clockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000002201 RACK SENSOR

Test data 108622-3461
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack limit adjustment (1)Mount the joint (B). (2)Select the shim (D) so that the rack limit's rack position is obtained at that time. (3)Install the rod (E) to the block (C). The distance between the pump end face and the rod (E) at rack limit must be L. 2. Rack sensor adjustment (-0020) (1)Screw in the bobbin (A) until it contacts the joint (B). (2)Fix the speed control lever at the full side. (3)Set at speed N. (4)Adjust the depth that the bobbin (A) is screwed in so that the control unit's rack sensor output voltage is VR+-0.01 (V), then tighten the nut (F). (If equipped with a boost compensator, perform with boost pressure applied.) (5)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (6)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
L=38-0.2mm N=1075r/min Ra=R1(12.5)+1.1mm
----------




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Group cross 108622-3461 ZEXEL

Hino 

 
220009200A 
INJECTION-PUMP ASSEMBLY
K13D
108622-3461  

108622-3462 
 
220009200B 
INJECTION-PUMP ASSEMBLY
K13D
 
220009200C 
INJECTION-PUMP ASSEMBLY
K13D
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 619 182 
220009201A 
INJECTION-PUMP ASSEMBLY
K13D
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