108622-3160 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1086223160 220008170a


108622-3160 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 108622-3160 1086223160
HINO 220008170A 220008170a

Service parts 108622-3160 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 108062-3062
3. GOVERNOR 105489-4240
4. SUPPLY PUMP 105237-4550
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0890
7. COUPLING PLATE 156638-0820
9. _
10. NOZZLE AND HOLDER ASSY 105101-7366
11. Nozzle and Holder 23600-2412E
12. Open Pre:MPa(Kqf/cm2) 16.7{170}/23.5{240}
13. NOZZLE-HOLDER 105030-3482
14. NOZZLE
15. NOZZLE SET 105019-0161

Include in #1:

108622-3160 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 108622-3160 1086223160
HINO 220008170A 220008170a


Zexel num
Bosch num
Firm num
Name
108622-3160 
108622-3161 
 
220008170A  HINO
INJECTION-PUMP ASSEMBLY
K-3 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   31
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   6.4 6.37 6.43
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   204 202 206
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   86.6 86.6
Boost pressure mmHg   650 650
PS407980-224* V   2.45+-0. 01
PS407980-224* mm   4+-0.05
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.9
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   194 188 200
Fixing the lever   *
Boost pressure kPa   86.6 86.6
Boost pressure mmHg   650 650
PS407980-224* V   2.45+-0. 01
PS407980-224* mm   4+-0.05
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   230 225 235
Fixing the lever   *
Boost pressure kPa   86.6 86.6
Boost pressure mmHg   650 650
Rack limit   *
PS407980-224* V   2.45+-0. 01
PS407980-224* mm   4+-0.05
Injection quantity adjustment_04
Adjusting point   D
Rack position   4.1+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   9 6 12
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks
Refer to items regarding the pre-stroke actuator
 
Injection quantity adjustment_05
Adjusting point   F
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 90
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
PS407980-224* V   2.45+-0. 01
PS407980-224* mm   4+-0.05
Boost compensator adjustment
Pump speed r/min   550 550 550
Rack position   7.9
Boost pressure kPa   3.3 1.3 5.3
Boost pressure mmHg   25 10 40
Boost compensator adjustment_02
Pump speed r/min   550 550 550
Rack position   10.9
Boost pressure kPa   73.3 73.3 73.3
Boost pressure mmHg   550 550 550
0000001601
Pre-stroke mm   6.4 6.37 6.43
Remarks
When the timing sleeve is pushed up
 
_02
Connector angle deg.   8.5 8 9
Remarks
When the eccentric pin is tightened
 
_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   4 3.95 4.05
Output voltage V   2.45 2.44 2.46
Adjustment   *
_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   6.4 6.37 6.43
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   3.4
Output voltage V   3 2.98 3
Confirmation   *
_06
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Governor adjustment

Test data 108622-3160
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Deliver without the torque control spring operating. (3)Stop lever setting: R1 (4)RACK LIMIT (5)Boost compensator stroke: BCL (6)Damper spring setting
----------
R1=12.6+0.5mm BCL=3+-0.1mm
----------

Speed control lever angle

Test data 108622-3160
F:Full speed
----------

----------
a=11deg+-5deg

0000000901

Test data 108622-3160
F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=45mm
----------
a=25deg+-5deg b=37.5deg+-3deg

Stop lever angle

Test data 108622-3160
N:Pump normal S:Stop the pump. (1)Set stopper screw so that rack position = aa (after setting, apply red paint). (2)Use the hole at R = bb
----------
aa=12.6+0.5mm bb=37mm
----------
a=43deg+-5deg b=43deg+-5deg

0000001301

Test data 108622-3160
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)Pre-stroke: aa (4)-
----------
aa=6.4+-0.03mm
----------
a=(1deg)

0000001901

Test data 108622-3160
A:Sealing position B:Pre-stroke actuator 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully counterclockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the clockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000002201 RACK SENSOR

Test data 108622-3160
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack limit adjustment (1)Mount the joint (B). (2)Select the shim (D) so that the rack limit's rack position is obtained at that time. (3)Install the rod (E) to the block (C). The distance between the pump end face and the rod (E) at rack limit must be L. 2. Rack sensor adjustment (-0020) (1)Screw in the bobbin (A) until it contacts the joint (B). (2)Fix the speed control lever at the full side. (3)Set at speed N. (4)Adjust the depth that the bobbin (A) is screwed in so that the control unit's rack sensor output voltage is VR+-0.01 (V), then tighten the nut (F). (If equipped with a boost compensator, perform with boost pressure applied.) (5)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (6)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
L=38-0.2mm N=1000r/min Ra=(10.9)mm
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Group cross 108622-3160 ZEXEL

Hino 

108622-3160  

108622-3161 
 
220008170A 
INJECTION-PUMP ASSEMBLY
K-3
 
220008171A 
INJECTION-PUMP ASSEMBLY
K-3
 
220008171B 
INJECTION-PUMP ASSEMBLY
K-3
 
220008171C 
INJECTION-PUMP ASSEMBLY
K-3
9 400 619 628 
220008171D 
INJECTION-PUMP ASSEMBLY
K-3
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220008171E 
INJECTION-PUMP ASSEMBLY
K-3
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220008172B 
INJECTION-PUMP ASSEMBLY
K-3
9 400 611 567 
220008172C 
INJECTION-PUMP ASSEMBLY
K-3
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