108622-3113 ZEXEL 9 400 612 901 BOSCH INJECTION-PUMP ASSEMBLY 9400612901 1086223113 220007633b


108622-3113 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 901 9400612901
ZEXEL 108622-3113 1086223113
HINO 220007633B 220007633b

Service parts 108622-3113 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 108062-0090
3. GOVERNOR 105489-3733
4. SUPPLY PUMP 105237-4380
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0890
7. COUPLING PLATE 156638-0820
9. _
10. NOZZLE AND HOLDER ASSY 105101-7366
11. Nozzle and Holder 23600-2412E
12. Open Pre:MPa(Kqf/cm2) 16.7{170}/23.5{240}
13. NOZZLE-HOLDER 105030-3482
14. NOZZLE
15. NOZZLE SET 105019-0161

Include in #1:

108622-3113 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 901 9400612901
ZEXEL 108622-3113 1086223113
HINO 220007633B 220007633b


Zexel num
Bosch num
Firm num
Name
108622-3113 
108622-3114 
9 400 612 901 
220007633B  HINO
INJECTION-PUMP ASSEMBLY
K-3 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   31
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   6.4 6.37 6.43
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   200.3 198.3 202.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   42 42
Boost pressure mmHg   315 315
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks
Refer to items regarding the pre-stroke actuator
 
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.65+-0 .5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   195.4 192.4 198.4
Fixing the lever   *
Boost pressure kPa   42 42
Boost pressure mmHg   315 315
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   226 221 231
Fixing the lever   *
Boost pressure kPa   42 42
Boost pressure mmHg   315 315
Rack limit   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Injection quantity adjustment_04
Adjusting point   D
Rack position   4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   10.5 7.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Injection quantity adjustment_05
Adjusting point   F
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   115 115
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Injection quantity adjustment_06
Adjusting point   H
Rack position   10.65
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   200.5 192.5 208.5
Fixing the lever   *
Boost pressure kPa   42 42
Boost pressure mmHg   315 315
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Boost compensator adjustment
Pump speed r/min   550 550 550
Rack position   8.6
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40
Boost compensator adjustment_02
Pump speed r/min   550 550 550
Rack position   10.5
Boost pressure kPa   28.7 28.7 28.7
Boost pressure mmHg   215 215 215
0000001601
Pre-stroke mm   6.4 6.37 6.43
Remarks
When the timing sleeve is pushed up
 
_02
Connector angle deg.   5 4.5 5.5
Remarks
When the eccentric pin is tightened
 
_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   4 3.95 4.05
Output voltage V   2.62 2.61 2.63
Adjustment   *
_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   6.4 6.37 6.43
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   3.4
Output voltage V   3 2.98 3
Confirmation   *
_06
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Governor adjustment

Test data 108622-3113
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Set idle at point K (N = N1, R = R1) and confirm that the injection quantity does not exceed Q1 at point J (N = N2). (3)Stop lever setting: R2 (4)RACK LIMIT (5)Boost compensator stroke: BCL (6)Damper spring setting
----------
N1=325r/min R1=4mm N2=1000r/min Q1=5mm3/st R2=12.5+0.5mm BCL=1.9+-0.1mm
----------

Speed control lever angle

Test data 108622-3113
F:Full speed
----------

----------
a=10deg+-5deg

0000000901

Test data 108622-3113
F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=50mm
----------
a=25deg+-5deg b=36deg+-3deg

Stop lever angle

Test data 108622-3113
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set stopper screw so that rack position = bb (after setting apply red paint). (3)Set before governor adjustment.
----------
aa=35mm bb=12.5+0.5mm
----------
a=42.5deg+-5deg b=42.5deg+-5deg

0000001301

Test data 108622-3113
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)Pre-stroke: aa (4)-
----------
aa=6.4+-0.03mm
----------
a=(0deg)

0000001901

Test data 108622-3113
(A): Pre-stroke actuator (B): Stamp housings A and B at the same time. (C): Stamping range 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully clockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the counterclockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000002201 RACK SENSOR

Test data 108622-3113
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack limit adjustment (1)Mount the joint (B). (2)Select the shim (D) so that the rack limit's rack position is obtained at that time. (3)Install the rod (E) to the block (C). The distance between the pump end face and the rod (E) at rack limit must be L. 2. Rack sensor adjustment (-0020) (1)Screw in the bobbin (A) until it contacts the joint (B). (2)Fix the speed control lever at the full side. (3)Set at speed N. (4)Adjust the depth that the bobbin (A) is screwed in so that the control unit's rack sensor output voltage is VR+-0.01 (V), then tighten the nut (F). (If equipped with a boost compensator, perform with boost pressure applied.) (5)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (6)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
L=38-0.2mm N=1000r/min Ra=(10.65)mm
----------

0000002301 GOVERNOR TORQUE CONTROL

Test data 108622-3113
Dr:Torque control stroke (A): Without torque control spring capsule 1. Adjustment procedures (1)Procedure is the same as that for the RFD (former type), except that the positive torque control stroke must be determined at the full lever setting. 2. Procedures for adjustment (1)Remove the torque control spring capsule. (2)Operate the pump at approximately N1. (End of idling spring operation < N1.) (3)Tilt the lever to the full side. (4)Set so that R = RF. (5)Increase the speed by pushing in the screw (attached to the bracket on the rear of the tension lever) through the adjusting window. (6)Adjust so that the torque control stroke Dr1 can be obtained. (7)Align N2 and N3 with the torque control spring capsule. 3. Final confirmation (1)After final confirmation, temporarily set the load lever to N = N1, R = idling position. (2)From this condition, increase speed to N = N4. (3)Confirm that positive torque control stroke is Dr2.
----------
N1=500r/min N2=- N3=- N4=1000r/min RF=10.5mm Dr1=0.15mm Dr2=0+0.3mm
----------




Have questions with 108622-3113?





Group cross 108622-3113 ZEXEL

Hino 

 
220007631A 
INJECTION-PUMP ASSEMBLY
K-3
9 400 612 900 
220007632A 
INJECTION-PUMP ASSEMBLY
K-3
 
220007633A 
INJECTION-PUMP ASSEMBLY
K-3
108622-3113  

108622-3114 
9 400 612 901 
220007633B 
INJECTION-PUMP ASSEMBLY
K-3
9 400 612 902 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 612 903 
220007634A 
INJECTION-PUMP ASSEMBLY
K-3
9 400 612 904 
220007635A 
INJECTION-PUMP ASSEMBLY
K-3
9 400 612 905 
220007635B 
INJECTION-PUMP ASSEMBLY
K-3
9 400 619 818 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 01G 09U 0EA 
220007636A 
INJECTION-PUMP ASSEMBLY
K-3
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