107691-3420 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1076913420 220401980a


107691-3420 INJECTION-PUMP ASSEMBLY
Rating:
46
Buy INJECTION-PUMP ASSEMBLY 107691-3420 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 107691-3420 1076913420
HINO 220401980A 220401980a

Cross reference number

ZEXEL 107691-3420 1076913420
HINO 220401980A 220401980a


Zexel num
Bosch num
Firm num
Name
107691-3420 
107691-3421 
 
220401980A  HINO
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0920
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   17
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   5.1 5.07 5.13
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   12.4
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   116 113 119
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
PS407980-224* V   2.25+-0. 01
PS407980-224* mm   3.1+-0.0 5
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   8+-0.5
Pump speed r/min   440 440 440
Each cylinder's injection qty mm3/st.   13.5 12.5 14.5
Fixing the rack   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   5+-0.03
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Refer to items regarding the pre-stroke actuator
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.4)
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   116 114 118
Basic   *
Fixing the lever   *
Boost pressure kPa   57.3 57.3
Boost pressure mmHg   430 430
PS407980-224* V   2.25+-0. 01
PS407980-224* mm   3.1+-0.0 5
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+2.15
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   129 123 135
Fixing the lever   *
Boost pressure kPa   57.3 57.3
Boost pressure mmHg   430 430
PS407980-224* V   2.25+-0. 01
PS407980-224* mm   3.1+-0.0 5
Injection quantity adjustment_05
Adjusting point   C
Rack position   (R2-0.6)
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   91 88 94
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
PS407980-224* V   2.25+-0. 01
PS407980-224* mm   3.1+-0.0 5
Boost compensator adjustment
Pump speed r/min   300 300 300
Rack position   (R2-0.6)
Boost pressure kPa   24.7 23.4 26
Boost pressure mmHg   185 175 195
Boost compensator adjustment_02
Pump speed r/min   300 300 300
Rack position   R2[R1-1]
Boost pressure kPa   44 44 44
Boost pressure mmHg   330 330 330
Timer adjustment
Pump speed r/min   0
Advance angle deg.   0 0 0
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   0 0 0
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   -1.5 -1.8 -1.2
Remarks
Measure the actual speed, stop
 
0000001601
CU407980-224*   *
Actuator retarding type   *
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   2 1.95 2.05
Output voltage V   2.83 2.82 2.84
Adjustment   *
_02
CU407980-224*   *
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   5.1 5.07 5.13
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_03
CU407980-224*   *
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Governor adjustment

Test data 107691-3420
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Stop lever's normal position setting: RA (4)Boost compensator stroke: BCL (5)When setting the stop lever after governor adjustment, confirm that rack position Ra (point B) can be obtained at full setting.
----------
T1=AF50 RA=(18)mm BCL=(0.6)+-0.1mm Ra=R1(12.4)+2.15mm
----------

Speed control lever angle

Test data 107691-3420
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=39.5mm
----------
a=32deg+-5deg b=34deg+-3deg

Stop lever angle

Test data 107691-3420
N:Pump normal S:Stop the pump. (1)Rack position = aa, stopper bolt setting (2)Speed = bb, rack position = cc (3)Use the hole above R = dd
----------
aa=(18)mm bb=0r/min cc=1.5+-0.1mm dd=28mm
----------
a=15deg+-5deg b=35deg+-5deg

0000001301

Test data 107691-3420
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)Pre-stroke: aa (4)-
----------
aa=5.1+-0.03mm
----------
a=(80deg)

0000001401

Test data 107691-3420
(1)Pointer (2)Injection timing aligning mark (3)Fly weight (4)The actual shape and direction may be different from this illustration. Operation sequence 1. Turn the prestroke actuator OFF. 2. Turn the camshaft as far as the No.1 cylinder's beginning of injection position. 3. Check that the pointer alignment mark of the injection pump and the alignment mark of the flywheel are matching. 4. If they are not matching, erase the alignment mark on the flywheel side, and stamp an alignment mark on the flywheel position that matches with the pointer side alignment mark. 5. Check again that the coupling's key groove position is in the No.1 cylinder's beginning of injection position.
----------

----------

0000001701

Test data 107691-3420
A : Stopper pin B: Connector
----------

----------

0000001801

Test data 107691-3420
C:Shim
----------

----------

0000001901

Test data 107691-3420
A:Sealing position B:Pre-stroke actuator 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully clockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the counterclockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000002201 RACK SENSOR

Test data 107691-3420
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (-0620) (1)Fix the speed control lever at the full position (2)Set the speed to N1 r/min. (If the boost compensator is provided, apply boost pressure.) (3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (4)At that time, rack position must be Ra. (5)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
N1=1250r/min Ra=R1(12.4)+2.15mm
----------

0000002301 AIR CYLINDER

Test data 107691-3420
1. Air cylinder adjustment procedure (1)Set the speed lever at idle. (2)Temporarily set the clearance between the air cylinder (C) and the set bolt (B) to L1. (3)Set the speed at N. (4)Apply positive pressure P1 to the air cylinder (C). (5)Gradually push out the set bolt (B). (6)Tighten the nut (D) at the point where the rack position is Ra at speed N. (7)Apply positive pressure P1 several times. (8)Confirm that the lever returns to the idle position at positive pressure P2.
----------
L=(6)mm N=335r/min P1=392+98kPa(4+1kgf/cm2) P2=0kPa(0kgf/cm2) Ra=8+-0.1mm
----------




Have questions with 107691-3420?





Group cross 107691-3420 ZEXEL

Hino 

 
220401810A 
INJECTION-PUMP ASSEMBLY
J08C-TR
9 400 612 085 
220401810B 
INJECTION-PUMP ASSEMBLY
J08C-TR
9 400 612 085 
S220401810B 
INJECTION-PUMP ASSEMBLY
J08C-TR
 
220401820A 
INJECTION-PUMP ASSEMBLY
J08C-TP
9 400 611 853 
220401820B 
INJECTION-PUMP ASSEMBLY
J08C-TP
9 400 611 853 
S220401820B 
INJECTION-PUMP ASSEMBLY
J08C-TP
107691-3420  

107691-3421 
 
220401980A 
INJECTION-PUMP ASSEMBLY
9 400 618 968 
220401980B 
INJECTION-PUMP ASSEMBLY
J08C-TT
9 400 618 968 
S220401980B 
INJECTION-PUMP ASSEMBLY
J08C-TT
9 400 611 361 
220402020A 
INJECTION-PUMP ASSEMBLY
J08C-K
9 400 618 969 
220402021B 
INJECTION-PUMP ASSEMBLY
J08C-K
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 613 280 
220402000B 
INJECTION-PUMP ASSEMBLY
J08C-TT
9 400 613 280 
S220402000B 
INJECTION-PUMP ASSEMBLY
J08C-TT
F 01G 09U 1BG 
22010E0350 
INJECTION-PUMP ASSEMBLY
J08C-TT
 
22010E0610 
INJECTION-PUMP ASSEMBLY
J08C-TT
9 400 612 055 
220402011A 
INJECTION-PUMP ASSEMBLY
J08C-K
9 400 618 970 
220402012A 
INJECTION-PUMP ASSEMBLY
J08C-K
9 400 612 320 
220402041A 
INJECTION-PUMP ASSEMBLY
J08C-K
9 400 618 971 
220402042A 
INJECTION-PUMP ASSEMBLY
J08C-K
F 019 Z20 346 
220402042B 
INJECTION-PUMP ASSEMBLY
J08C-K
9 400 612 714 
220402110A 
INJECTION-PUMP ASSEMBLY
J08C-TT
9 400 612 714 
S220402110A 
INJECTION-PUMP ASSEMBLY
J08C-TT
9 400 612 715 
220402180A 
INJECTION-PUMP ASSEMBLY
J08C-UK
 
220402190A 
INJECTION-PUMP ASSEMBLY
J08C-UJ
9 400 612 678 
220402191A 
INJECTION-PUMP ASSEMBLY
J08C-UJ
Back to top