107691-2160 ZEXEL 9 400 619 614 BOSCH INJECTION-PUMP ASSEMBLY 9400619614 1076912160


107691-2160 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 107691-2160 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 619 614 9400619614
ZEXEL 107691-2160 1076912160

Service parts 107691-2160 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 107069-1180
3. GOVERNOR 105921-7240
4. SUPPLY PUMP 105237-6070
5. AUTOM. ADVANCE MECHANIS 105681-1090
6. COUPLING PLATE 105663-0760
7. COUPLING PLATE
9. _
10. NOZZLE AND HOLDER ASSY 105118-5381
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105048-3730
14. NOZZLE 105017-1221
15. NOZZLE SET

Include in #1:

107691-2160 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 614 9400619614
ZEXEL 107691-2160 1076912160


Zexel num
Bosch num
Firm num
Name
107691-2160 
107691-2161 
9 400 619 614 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   14
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   5.6 5.57 5.63
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.75 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   10.8
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   77 75.4 78.6
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
PS407980-224* V   2.25+-0. 01
PS407980-224* mm   3.6+-0.0 3
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   7.5+-0.5
Pump speed r/min   670 670 670
Average injection quantity mm3/st.   9 7.5 10.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
PS407980-224* V   2.25+-0. 01
PS407980-224* mm   3.6+-0.0 3
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.8)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   77 76 78
Basic   *
Fixing the lever   *
Boost pressure kPa   48 48
Boost pressure mmHg   360 360
PS407980-224* V   2.25+-0. 01
PS407980-224* mm   3.6+-0.0 3
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+1.45
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   91.4 87.4 95.4
Fixing the lever   *
Boost pressure kPa   48 48
Boost pressure mmHg   360 360
PS407980-224* V   2.25+-0. 01
PS407980-224* mm   3.6+-0.0 3
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2(R1-0. 9)
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   37.1 33.1 41.1
Fixing the lever   *
Boost pressure kPa   48 48
Boost pressure mmHg   360 360
PS407980-224* V   2.25+-0. 01
PS407980-224* mm   3.6+-0.0 3
Injection quantity adjustment_06
Adjusting point   D
Rack position   R3-0.9
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   21 17 25
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
PS407980-224* V   2.25+-0. 01
PS407980-224* mm   3.6+-0.0 3
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   R3-0.9
Boost pressure kPa   15.3 14 16.6
Boost pressure mmHg   115 105 125
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   R3(R1-0. 9)
Boost pressure kPa   34.7 34.7 34.7
Boost pressure mmHg   260 260 260
Timer adjustment
Pump speed r/min   1070--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1020
Advance angle deg.   0 -0.5 0
Timer adjustment_03
Pump speed r/min   1080
Advance angle deg.   -1.3 -1.8 -0.8
Remarks
Finish
 
0000001601
CU407980-224*   *
Actuator retarding type   *
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   2.5 2.45 2.55
Output voltage V   2.83 2.82 2.84
Adjustment   *
_02
CU407980-224*   *
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   5.6 5.57 5.63
Output voltage V   1.2 1 1.4
Confirmation   *
_03
CU407980-224*   *
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Governor adjustment

Test data 107691-2160
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
T1=G34 BCL=0.9+-0.1mm
----------

Speed control lever angle

Test data 107691-2160
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=24deg+-5deg b=40deg+-3deg

Stop lever angle

Test data 107691-2160
N:Pump normal S:Stop the pump. (1)Set the stopper bolt at speed = aa and rack position = bb and confirm non-injection. (2)Normal
----------
aa=1670r/min bb=4.5-0.5mm
----------
a=15deg+-5deg b=38deg+-5deg

0000001301

Test data 107691-2160
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)Pre-stroke: bb
----------
aa=6deg bb=5.6+-0.03mm
----------
a=(7deg)

0000001401

Test data 107691-2160
(1)Pointer (2)Injection timing aligning mark (3)Fly weight (4)The actual shape and direction may be different from this illustration. Operation sequence 1. Turn the prestroke actuator OFF. 2. Turn the camshaft as far as the No.1 cylinder's beginning of injection position. 3. Check that the pointer alignment mark of the injection pump and the alignment mark of the flywheel are matching. 4. If they are not matching, erase the alignment mark on the flywheel side, and stamp an alignment mark on the flywheel position that matches with the pointer side alignment mark. 5. Check again that the coupling's key groove position is in the No.1 cylinder's beginning of injection position.
----------

----------

0000001701

Test data 107691-2160
A : Stopper pin B: Connector
----------

----------

0000001801

Test data 107691-2160
C:Shim
----------

----------

0000001901

Test data 107691-2160
C:Shim
----------

----------

0000002201 RACK SENSOR

Test data 107691-2160
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (-0620) (1)Fix the speed control lever at the full position (2)Set the speed to N1 r/min. (If the boost compensator is provided, apply boost pressure.) (3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (4)At that time, rack position must be Ra. (5)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
N1=1500r/min Ra=R1(10.8)+1.45mm
----------




Have questions with 107691-2160?





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