107691-0210 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1076910210


107691-0210 INJECTION-PUMP ASSEMBLY
Rating:
33
Buy INJECTION-PUMP ASSEMBLY 107691-0210 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 107691-0210 1076910210

Cross reference number

ZEXEL 107691-0210 1076910210


Zexel num
Bosch num
Firm num
Name
107691-0210 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED4 control unit part number   407915-0 590
RED4 rack sensor specifications mm   19
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   14
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   5.1 5.07 5.13
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Rack position   (11.3)
PWM %   51.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   108 107 109
Max. variation between cylinders %   0 -4 4
Basic   *
PS407980-224* V   2.25+-0. 01
PS407980-224* mm   3.1+-0.0 5
Injection quantity adjustment_02
Rack position   (6.7)
PWM %   25.6+-2. 8
Pump speed r/min   445 445 445
Average injection quantity mm3/st.   11 9.2 12.8
Max. variation between cylinders %   0 -10 10
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   5+-0.03
Remarks
Refer to items regarding the pre-stroke actuator
 
Governor adjustment
Pump speed r/min   1150
Advance angle deg.   0.3
Governor adjustment_02
Pump speed r/min   1350
Advance angle deg.   2.5 2.2 2.8
Remarks
Finish
 
0000001201
CU407980-224*   *
Actuator retarding type   *
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   2 1.95 2.05
Output voltage V   2.83 2.82 2.84
Adjustment   *
_02
CU407980-224*   *
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   5.1 5.07 5.13
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_03
CU407980-224*   *
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Speed control lever angle

Test data 107691-0210
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=1mm bb=20mm
----------
a=20deg+-5deg b=37deg+-5deg

0000000901

Test data 107691-0210
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)Pre-stroke: aa (4)-
----------
aa=5.1+-0.03mm
----------
a=(20deg)

Stop lever angle

Test data 107691-0210
(1)Pointer (2)Injection timing aligning mark (3)Fly weight (4)The actual shape and direction may be different from this illustration. Operation sequence 1. Turn the prestroke actuator OFF. 2. Turn the camshaft as far as the No.1 cylinder's beginning of injection position. 3. Check that the pointer alignment mark of the injection pump and the alignment mark of the flywheel are matching. 4. If they are not matching, erase the alignment mark on the flywheel side, and stamp an alignment mark on the flywheel position that matches with the pointer side alignment mark. 5. Check again that the coupling's key groove position is in the No.1 cylinder's beginning of injection position.
----------

----------

0000001301

Test data 107691-0210
A : Stopper pin B: Connector
----------

----------

0000001401

Test data 107691-0210
C:Shim
----------

----------

0000001501

Test data 107691-0210
A:Sealing position B:Pre-stroke actuator 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully counterclockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the clockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000001701

Test data 107691-0210
(PWM) Pulse width modulation (%) (R) Rack position (mm) Rack sensor output characteristics 1. Rack limit adjustment (1)Measure the rack position R2 for PWM a2%. (2)Confirm that it is within the range R2 = 15+-1 mm. (3)Measure the rack position R1 at PWM a %. (4)Confirm that it is within the range R2 - R1 = 10+-0.1 mm. 2. Check the limp home operation. (1)Move the switch box's limp home switch to the limp home side. (2)Confirm rack position L1 (mm ) and L2 (mm) for PWM in the above table. 3. Check the pull down operation. (1)Confirm that the rack position is 19 mm at PWM B%. (2)In the conditions described in the above table, move the switch box's pull down switch to the pull down side and confirm that the rack position momentarily becomes 1 mm or less.
----------
a1=16.25% a2=72.5% L1=1--mm L2=19++mm A=5 % B=95%
----------




Have questions with 107691-0210?





Group cross 107691-0210 ZEXEL

Nissan-Diesel 

 
16801Z5603 
INJECTION-PUMP ASSEMBLY
FE6TB
F 01G 09U 0JG 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

 
16801Z5609 
INJECTION-PUMP ASSEMBLY
FE6TB
9 400 611 800 
16801Z5615 
INJECTION-PUMP ASSEMBLY
FE6TB
107691-0210  
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 618 876 
16801Z5616 
INJECTION-PUMP ASSEMBLY
FE6TX
9 400 612 638 
16801Z5617 
INJECTION-PUMP ASSEMBLY
FE6F
F 019 Z20 310 
16801Z5669 
INJECTION-PUMP ASSEMBLY
FE6F
9 400 612 639 
16801Z5618 
INJECTION-PUMP ASSEMBLY
FE6TA
F 019 Z20 311 
16801Z5670 
INJECTION-PUMP ASSEMBLY
FE6TA
9 400 612 712 
16801Z5619 
INJECTION-PUMP ASSEMBLY
FE6TB
F 019 Z20 312 
16801Z5671 
INJECTION-PUMP ASSEMBLY
FE6TB
9 400 612 713 
16801Z5660 
INJECTION-PUMP ASSEMBLY
FE6TB
F 019 Z20 313 
16801Z5673 
INJECTION-PUMP ASSEMBLY
FE6TB
F 01G 09U 0DR 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 612 677 
16801Z5661 
INJECTION-PUMP ASSEMBLY
FE6TX
F 019 Z20 314 
16801Z5679 
INJECTION-PUMP ASSEMBLY
FE6TB
9 400 613 277 
16801Z5662 
INJECTION-PUMP ASSEMBLY
FE6TA
9 400 619 947 
16801Z5672 
INJECTION-PUMP ASSEMBLY
FE6TA
 
16801Z5663 
INJECTION-PUMP ASSEMBLY
FE6F
9 400 618 877 
16801Z5668 
INJECTION-PUMP ASSEMBLY
FE6F
F 019 Z20 315 
16801Z5677 
INJECTION-PUMP ASSEMBLY
FE6F
9 400 618 878 
16801Z5664 
INJECTION-PUMP ASSEMBLY
FE6TB
F 019 Z20 316 
16801Z5678 
INJECTION-PUMP ASSEMBLY
FE6TB
Back to top