106991-3002 ZEXEL F 01G 09U 0CW BOSCH INJECTION-PUMP ASSEMBLY f01g09u0cw 1069913002 220008022a


106991-3002 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09U 0CW f01g09u0cw
ZEXEL 106991-3002 1069913002
HINO 220008022A 220008022a

Service parts 106991-3002 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106099-5010
3. GOVERNOR 105489-4000
4. SUPPLY PUMP 105237-4470
5. AUTOM. ADVANCE MECHANIS 105683-0300
6. COUPLING PLATE 105664-0851
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7455
11. Nozzle and Holder 23600-2480E
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/24.5{250}
13. NOZZLE-HOLDER 105030-3474
14. NOZZLE
15. NOZZLE SET 105019-0171

Include in #1:

106991-3002 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 0CW f01g09u0cw
ZEXEL 106991-3002 1069913002
HINO 220008022A 220008022a


Zexel num
Bosch num
Firm num
Name
106991-3002 
106991-3003 
F 01G 09U 0CW 
220008022A  HINO
INJECTION-PUMP ASSEMBLY
V-1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1020
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-10-9-4 -3-6-5-8 -7-2
Pre-stroke mm   4.5 4.44 4.5
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-10
deg.   27 26.75 27.25
Difference between angles 2
Cal 1-9
deg.   72 71.75 72.25
Difference between angles 3
Cal 1-4
deg.   99 98.75 99.25
Difference between angles 4
Cal 1-3
deg.   144 143.75 144.25
Difference between angles 5
Cal 1-6
deg.   171 170.75 171.25
Difference between angles 6
Cal 1-5
deg.   216 215.75 216.25
Difference between angles 7
Cal 1-8
deg.   243 242.75 243.25
Difference between angles 8
Cal 1-7
deg.   288 287.75 288.25
Difference between angles 9
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   152 150 154
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.1
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   146 143 149
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.3+-0.5
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   141.5 138.5 144.5
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   8.6
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   124 121 127
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   4.3+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13 10 16
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_06
Adjusting point   F
Rack position   9.75+-0. 1
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   166.5 163.5 169.5
Fixing the lever   *
Remarks
Startup boost setting
 
Injection quantity adjustment_07
Adjusting point   G
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   180 180 190
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   450--
Advance angle deg.   0 0 0
Load   1/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.3
Load   1/4
Timer adjustment_03
Pump speed r/min   620
Advance angle deg.   1.5 1.2 1.8
Load   4/4
Timer adjustment_04
Pump speed r/min   900+50
Advance angle deg.   1.5 1.2 1.8
Load   3/4
Timer adjustment_05
Pump speed r/min   1100-50
Advance angle deg.   5.75 5.45 6.05
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106991-3002
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (5)Damper spring setting (6)Set idle at point K (N = N1, R = R1) and confirm that the injection quantity does not exceed Q1 at point J (N = N2).
----------
RT=1 TH=2.5mm SXL=9.75+-0.1mm N1=300r/min R1=4.3mm N2=1100r/min Q1=3mm/st
----------

Speed control lever angle

Test data 106991-3002
F:Full speed
----------

----------
a=20.5deg+-5deg

0000000901

Test data 106991-3002
F:Full load I:Idle (1)Use the hole to the left of R = aa (2)Stopper bolt setting
----------
aa=56mm
----------
a=30.5deg+-3deg b=23deg+-5deg

Stop lever angle

Test data 106991-3002
N:Pump normal S:Stop the pump. (1)Rack position = aa; set before governor adjustment. (2)Set the stopper bolt (apply red paint). (3)Use the hole at R = bb
----------
aa=16.5+-0.5mm bb=25mm
----------
a=40deg+-5deg b=50deg+-5deg

Timing setting

Test data 106991-3002
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




Have questions with 106991-3002?





Group cross 106991-3002 ZEXEL

Hino 

9 400 619 815 
220008020A 
INJECTION-PUMP ASSEMBLY
V25C
 
220008021A 
INJECTION-PUMP ASSEMBLY
V-1
106991-3002  

106991-3003 
F 01G 09U 0CW 
220008022A 
INJECTION-PUMP ASSEMBLY
V-1
9 400 618 807 
220008022B 
INJECTION-PUMP ASSEMBLY
V-1
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