106991-1194 ZEXEL 9 400 611 070 BOSCH INJECTION-PUMP ASSEMBLY 9400611070 1069911194 1156024345


106991-1194 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 070 9400611070
ZEXEL 106991-1194 1069911194
ISUZU 1156024345 1156024345

Service parts 106991-1194 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106099-9181
3. GOVERNOR 105489-4470
4. SUPPLY PUMP 105237-1940
5. AUTOM. ADVANCE MECHANIS 105687-0620
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5871
11. Nozzle and Holder 1-15300-231-1
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-1741
14. NOZZLE 105015-6651
15. NOZZLE SET

Include in #1:

106991-1194 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 070 9400611070
ZEXEL 106991-1194 1069911194
ISUZU 1156024345 1156024345


Zexel num
Bosch num
Firm num
Name
106991-1194 
106991-1195 
9 400 611 070 
1156024345  ISUZU
INJECTION-PUMP ASSEMBLY
10PD1 * K 14CE PE10P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   134424-3720
Overflow valve opening pressure (drive side) kPa   255 221 289
Overflow valve opening pressure (drive side) kgf/cm2   2.6 2.25 2.95
Overflow valve (governor side)   134424-2720
Overflow valve opening pressure (governor side) kPa   255 221 289
Overflow valve opening pressure (governor side) kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-6- 5-4-3-10 -9-2
Pre-stroke mm   4.2 4.17 4.23
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   27 26.75 27.25
Difference between angles 2
Cal 1-7
deg.   72 71.75 72.25
Difference between angles 3
Cal 1-6
deg.   99 98.75 99.25
Difference between angles 4
Cal 1-5
deg.   144 143.75 144.25
Difference between angles 5
Cal 1-4
deg.   171 170.75 171.25
Difference between angles 6
Cal 1-3
deg.   216 215.75 216.25
Difference between angles 7
Cal 1-10
deg.   243 242.75 243.25
Difference between angles 8
Cal 1-9
deg.   288 287.75 288.25
Difference between angles 9
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   118.1 116.6 119.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.5+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   12 10.6 13.4
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   12.1+-0. 5
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   140 140 160
Fixing the lever   *
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106991-1194
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Excess fuel setting for starting: SXL (3)Damper spring setting
----------
SXL=10.2+-0.1mm
----------

Speed control lever angle

Test data 106991-1194
F:Full speed
----------

----------
a=1.5deg+-5deg

0000000901

Test data 106991-1194
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=40.5deg+-3deg

Stop lever angle

Test data 106991-1194
N:Pump normal S:Stop the pump.
----------

----------
a=60deg+-5deg b=73deg+-5deg

Timing setting

Test data 106991-1194
(1)Pump vertical direction (2)Position of "Z" mark at the No 1 cylinder's beginning of injection (governor side) (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(170deg)




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Group cross 106991-1194 ZEXEL

Isuzu 

 
1156024341 
INJECTION-PUMP ASSEMBLY
10PD1
 
1156024342 
INJECTION-PUMP ASSEMBLY
10PD1
 
1156024343 
INJECTION-PUMP ASSEMBLY
10PD1
 
1156024344 
INJECTION-PUMP ASSEMBLY
10PD1
106991-1194  

106991-1195 
9 400 611 070 
1156024345 
INJECTION-PUMP ASSEMBLY
10PD1
F 019 Z10 446 
1156024346 
INJECTION-PUMP ASSEMBLY
10PD1
9 400 618 741 
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