106971-5130 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069715130


106971-5130 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106971-5130 1069715130

Cross reference number

ZEXEL 106971-5130 1069715130


Zexel num
Bosch num
Firm num
Name
106971-5130 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   10-9-4-3 -6-5-8-7 -2-1
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 10-9
deg.   45 44.5 45.5
Difference between angles 2
Cal 10-4
deg.   72 71.5 72.5
Difference between angles 3
Cal 10-3
deg.   117 116.5 117.5
Difference between angles 4
Cal 10-6
deg.   144 143.5 144.5
Difference between angles 5
Cal 10-5
deg.   189 188.5 189.5
Difference between angles 6
Cal 10-8
deg.   216 215.5 216.5
Difference between angles 7
Cal 10-7
deg.   261 260.5 261.5
Difference between angles 8
Cal 10-2
deg.   288 287.5 288.5
Difference between angles 9
Cal 10-1
deg.   333 332.5 333.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.8
Pump speed r/min   775 775 775
Average injection quantity mm3/st.   164.4 163.4 165.4
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   96 96
Boost pressure mmHg   720 720
Injection quantity adjustment_02
Adjusting point   D
Rack position   6.7+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   17.5 15.5 19.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   180 175 185
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   10.8
Boost pressure kPa   26.7 21.4 32
Boost pressure mmHg   200 160 240
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   (12.8)
Boost pressure kPa   86.6 83.9 89.3
Boost pressure mmHg   650 630 670
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.5 1 2
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   3.5 3.5 3.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106971-5130
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (N = N1) (5)Set idle sub-spring (6)Main spring setting (7)Rack difference between N = N2 and N = N3
----------
K=11 BCL=(2)+-0.1mm N1=600r/min N2=1000r/min N3=775r/min
----------

Speed control lever angle

Test data 106971-5130
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=8deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 106971-5130
N:Pump normal S:Stop the pump.
----------

----------
a=16.5deg+-5deg b=50deg+-5deg

Timing setting

Test data 106971-5130
(1)Pump vertical direction (2)Position of the gear's standard threaded installation hole at the start of injection for the No. 10 cylinder. (3)- (4)-
----------

----------
a=(50deg)




Have questions with 106971-5130?





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