106971-5081 ZEXEL F 01G 09U 0C4 BOSCH INJECTION-PUMP ASSEMBLY f01g09u0c4 1069715081

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 01G 09U 0C4 f01g09u0c4

ZEXEL 106971-5081 1069715081

Service parts 106971-5081 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106097-5760

3. GOVERNOR 105952-1310

4. SUPPLY PUMP 105237-4210

5. AUTOM. ADVANCE MECHANIS 105683-0360

6. COUPLING PLATE 105663-0570

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-7651

11. Nozzle and Holder 16600-97160

12. Open Pre:MPa(Kqf/cm2) 15.7{160}/22.6{230}

13. NOZZLE-HOLDER 105041-3150

14. NOZZLE

15. NOZZLE SET 105019-0591

Include in #1:

106971-5081 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 0C4 f01g09u0c4

ZEXEL 106971-5081 1069715081

Zexel num

Bosch num

Firm num

Name

106971-5081
106971-5082

F 01G 09U 0C4

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8250

Bosch type code 1 688 901 101

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 20.7

Opening pressure kgf/cm2 211

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131425-0120

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

RED3 control unit part number 407910-3 960

RED3 rack sensor specifications mm 19

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 10-9-4-3 -6-5-8-7 -2-1

Pre-stroke mm 4.4 4.37 4.43

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 10-9 deg. 45 44.75 45.25

Difference between angles 2
Cal 10-4 deg. 72 71.75 72.25

Difference between angles 3
Cal 10-3 deg. 117 116.75 117.25

Difference between angles 4
Cal 10-6 deg. 144 143.75 144.25

Difference between angles 5
Cal 10-5 deg. 189 188.75 189.25

Difference between angles 6
Cal 10-8 deg. 216 215.75 216.25

Difference between angles 7
Cal 10-7 deg. 261 260.75 261.25

Difference between angles 8
Cal 10-2 deg. 288 287.75 288.25

Difference between angles 9
Cal 10-1 deg. 333 332.75 333.25

Injection quantity adjustment

Rack position (12.6)

Vist V 1.96 1.96 1.96

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 114 112 116

Max. variation between cylinders % 0 -4 4

Basic *

Injection quantity adjustment_02

Rack position (8.6)

Vist V 2.6 2.5 2.7

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 16 14 18

Max. variation between cylinders % 0 -10 10

Governor adjustment

Pump speed r/min (N1+50)- -

Advance angle deg. 0 0 0

Remarks
Start

Governor adjustment_02

Pump speed r/min N1

Advance angle deg. 0.3

Remarks
Measure the actual speed.

Governor adjustment_03

Pump speed r/min N2

Advance angle deg. 2 1.7 2.3

Remarks
Measure the actual speed.

Governor adjustment_04

Pump speed r/min -

Advance angle deg. 2 1.7 2.3

Remarks
Measure the actual speed.

Governor adjustment_05

Pump speed r/min 1000

Remarks
Measure the actual advance angle.

Governor adjustment_06

Pump speed r/min N4

Advance angle deg. 7 6.7 7.3

Remarks
Measure the actual speed, stop

Test data Ex:

Speed control lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
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aa=20mm bb=1mm
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a=27deg+-5deg b=37deg+-5deg

0000000901

(1)Pump vertical direction (2)Position of the coupling's key groove at the start of injection for the No. 10 cylinder. (3)- (4)-
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a=(90deg)

Stop lever angle

(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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