106971-3191 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069713191 220008871a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106971-3191 1069713191

HINO 220008871A 220008871a

Service parts 106971-3191 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106097-5770

3. GOVERNOR 105923-1461

4. SUPPLY PUMP

5. AUTOM. ADVANCE MECHANIS 105682-0110

6. COUPLING PLATE 105664-2220

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7802

11. Nozzle and Holder 23600-2750

12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}

13. NOZZLE-HOLDER 105030-3591

14. NOZZLE

15. NOZZLE SET 105019-0550

Include in #1:

106971-3191 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106971-3191 1069713191

HINO 220008871A 220008871a

Zexel num

Bosch num

Firm num

Name

106971-3191
106971-3192

220008871A HINO

INJECTION-PUMP ASSEMBLY
V-3 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8250

Bosch type code 1 688 901 101

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 20.7

Opening pressure kgf/cm2 211

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-4120

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-10-9-4 -3-6-5-8 -7-2

Pre-stroke mm 4.2 4.14 4.2

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-10 deg. 27 26.75 27.25

Difference between angles 2
Cal 1-9 deg. 72 71.75 72.25

Difference between angles 3
Cal 1-4 deg. 99 98.75 99.25

Difference between angles 4
Cal 1-3 deg. 144 143.75 144.25

Difference between angles 5
Cal 1-6 deg. 171 170.75 171.25

Difference between angles 6
Cal 1-5 deg. 216 215.75 216.25

Difference between angles 7
Cal 1-8 deg. 243 242.75 243.25

Difference between angles 8
Cal 1-7 deg. 288 287.75 288.25

Difference between angles 9
Cyl.1-2 deg. 315 314.75 315.25

Injection quantity adjustment

Adjusting point -

Rack position 12.3

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 127.5 124.5 130.5

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 8+-0.5

Pump speed r/min 455 455 455

Average injection quantity mm3/st. 15 12 18

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.3)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 127.5 125.5 129.5

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.25

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 113 107 119

Fixing the lever *

Timer adjustment

Pump speed r/min 720--

Advance angle deg. 0 0 0

Load 2/5

Remarks
Start

Timer adjustment_02

Pump speed r/min 670

Advance angle deg. 0.3

Load 2/5

Timer adjustment_03

Pump speed r/min (790--)

Advance angle deg. 2 1.7 2.3

Load 5/5

Timer adjustment_04

Pump speed r/min 890

Advance angle deg. 2 1.7 2.3

Load 4/5

Timer adjustment_05

Pump speed r/min (960--)

Advance angle deg. 2 1.7 2.3

Load 5/5

Timer adjustment_06

Pump speed r/min 1080-50

Advance angle deg. 6.75 6.45 7.05

Load 5/5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Stop lever's normal position setting: equivalent to RA (4)Damper spring setting
----------
T1=AD08 RA=18mm
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Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=47mm
----------
a=33deg+-3deg b=20deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa (2)Set the stopper bolt so that speed = bb and rack position = cc. (Confirm non-injection.) (3)Set the stopper bolt so that rack position = dd.
----------
aa=40mm bb=0r/min cc=4+-0.3mm dd=18mm
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a=8.5deg+-5deg b=30deg+-5deg

0000001501 LEVER

Stop lever setting When setting the stop lever after governor adjustment, confirm that rack position Ra can be obtained at full setting.
----------
Ra=R1(12.3)+0.7mm
----------