106971-3191 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069713191 220008871a


106971-3191 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106971-3191 1069713191
HINO 220008871A 220008871a

Service parts 106971-3191 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106097-5770
3. GOVERNOR 105923-1461
4. SUPPLY PUMP
5. AUTOM. ADVANCE MECHANIS 105682-0110
6. COUPLING PLATE 105664-2220
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7802
11. Nozzle and Holder 23600-2750
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}
13. NOZZLE-HOLDER 105030-3591
14. NOZZLE
15. NOZZLE SET 105019-0550

Include in #1:

106971-3191 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106971-3191 1069713191
HINO 220008871A 220008871a


Zexel num
Bosch num
Firm num
Name
106971-3191 
106971-3192 
 
220008871A  HINO
INJECTION-PUMP ASSEMBLY
V-3 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-10-9-4 -3-6-5-8 -7-2
Pre-stroke mm   4.2 4.14 4.2
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-10
deg.   27 26.75 27.25
Difference between angles 2
Cal 1-9
deg.   72 71.75 72.25
Difference between angles 3
Cal 1-4
deg.   99 98.75 99.25
Difference between angles 4
Cal 1-3
deg.   144 143.75 144.25
Difference between angles 5
Cal 1-6
deg.   171 170.75 171.25
Difference between angles 6
Cal 1-5
deg.   216 215.75 216.25
Difference between angles 7
Cal 1-8
deg.   243 242.75 243.25
Difference between angles 8
Cal 1-7
deg.   288 287.75 288.25
Difference between angles 9
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   -
Rack position   12.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   127.5 124.5 130.5
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   8+-0.5
Pump speed r/min   455 455 455
Average injection quantity mm3/st.   15 12 18
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.3)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   127.5 125.5 129.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.25
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   113 107 119
Fixing the lever   *
Timer adjustment
Pump speed r/min   720--
Advance angle deg.   0 0 0
Load   2/5
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   670
Advance angle deg.   0.3
Load   2/5
Timer adjustment_03
Pump speed r/min   (790--)
Advance angle deg.   2 1.7 2.3
Load   5/5
Timer adjustment_04
Pump speed r/min   890
Advance angle deg.   2 1.7 2.3
Load   4/5
Timer adjustment_05
Pump speed r/min   (960--)
Advance angle deg.   2 1.7 2.3
Load   5/5
Timer adjustment_06
Pump speed r/min   1080-50
Advance angle deg.   6.75 6.45 7.05
Load   5/5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106971-3191
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Stop lever's normal position setting: equivalent to RA (4)Damper spring setting
----------
T1=AD08 RA=18mm
----------

Speed control lever angle

Test data 106971-3191
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=47mm
----------
a=33deg+-3deg b=20deg+-5deg

Stop lever angle

Test data 106971-3191
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa (2)Set the stopper bolt so that speed = bb and rack position = cc. (Confirm non-injection.) (3)Set the stopper bolt so that rack position = dd.
----------
aa=40mm bb=0r/min cc=4+-0.3mm dd=18mm
----------
a=8.5deg+-5deg b=30deg+-5deg

0000001501 LEVER

Stop lever setting When setting the stop lever after governor adjustment, confirm that rack position Ra can be obtained at full setting.
----------
Ra=R1(12.3)+0.7mm
----------

Timing setting

Test data 106971-3191
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




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