106971-3091 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069713091 220005581a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106971-3091 1069713091

HINO 220005581A 220005581a

Service parts 106971-3091 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106097-5340

3. GOVERNOR 105489-0901

4. SUPPLY PUMP 105237-1670

5. AUTOM. ADVANCE MECHANIS 105681-0280

6. COUPLING PLATE 105664-0470

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7480

11. Nozzle and Holder 23600-1910

12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}

13. NOZZLE-HOLDER 105031-7200

14. NOZZLE 105015-7390

15. NOZZLE SET

Include in #1:

106971-3091 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106971-3091 1069713091

HINO 220005581A 220005581a

Zexel num

Bosch num

Firm num

Name

106971-3091

220005581A HINO

INJECTION-PUMP ASSEMBLY
V21C * K 14CE PE10P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-10-9-4 -3-6-5-8 -7-2

Pre-stroke mm 4.8 4.74 4.8

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-10 deg. 27 26.75 27.25

Difference between angles 2
Cal 1-9 deg. 72 71.75 72.25

Difference between angles 3
Cal 1-4 deg. 99 98.75 99.25

Difference between angles 4
Cal 1-3 deg. 144 143.75 144.25

Difference between angles 5
Cal 1-6 deg. 171 170.75 171.25

Difference between angles 6
Cal 1-5 deg. 216 215.75 216.25

Difference between angles 7
Cal 1-8 deg. 243 242.75 243.25

Difference between angles 8
Cal 1-7 deg. 288 287.75 288.25

Difference between angles 9
Cyl.1-2 deg. 315 314.75 315.25

Injection quantity adjustment

Adjusting point A

Rack position 7.5

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 123.3 121.3 125.3

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.4

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 119.4 116.4 122.4

Max. variation between cylinders % 0 -5 5

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 7.7

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 133.7 130.7 136.7

Max. variation between cylinders % 0 -5 5

Fixing the lever *

Injection quantity adjustment_04

Adjusting point F

Rack position 4.6+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 8 5 11

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point G

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 180 180 200

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (825)

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1100

Advance angle deg. 4.75 4.25 5.25

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)RACK LIMIT (4)Damper spring setting: DL
----------
RT=0.8 TH=2.2mm DL=3.9-0.5mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=15deg+-5deg

0000000901

F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=61mm
----------
a=33deg+-3deg b=17deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=16deg+-5deg b=64deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)

Have questions with 106971-3091?

Group cross 106971-3091 ZEXEL

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V22C

106971-3081

106971-3082

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V22C

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220005592A

INJECTION-PUMP ASSEMBLY
V22C

106971-3090

106971-3091

220005580A

INJECTION-PUMP ASSEMBLY
V21C

106971-3091

220005581A

INJECTION-PUMP ASSEMBLY
V21C