106971-3040 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069713040 220003740a


106971-3040 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106971-3040 1069713040
HINO 220003740A 220003740a

Cross reference number

ZEXEL 106971-3040 1069713040
HINO 220003740A 220003740a


Zexel num
Bosch num
Firm num
Name
106971-3040 
 
220003740A  HINO
INJECTION-PUMP ASSEMBLY
EV700 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-10-9-4 -3-6-5-8 -7-2
Pre-stroke mm   4 3.94 4
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-10
deg.   27 26.75 27.25
Difference between angles 2
Cal 1-9
deg.   72 71.75 72.25
Difference between angles 3
Cal 1-4
deg.   99 98.75 99.25
Difference between angles 4
Cal 1-3
deg.   144 143.75 144.25
Difference between angles 5
Cal 1-6
deg.   171 170.75 171.25
Difference between angles 6
Cal 1-5
deg.   216 215.75 216.25
Difference between angles 7
Cal 1-8
deg.   243 242.75 243.25
Difference between angles 8
Cal 1-7
deg.   288 287.75 288.25
Difference between angles 9
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.1+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   113 110 116
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.4+-0.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   120.5 118.5 122.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.1+-0. 5
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   144 141 147
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   14 11 17
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   120 120 140
Fixing the lever   *
Timer adjustment
Pump speed r/min   950+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1100
Advance angle deg.   1.6 1.1 2.1
Timer adjustment_03
Pump speed r/min   1200
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106971-3040
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set idle at point G (N = N1, R = R1), and confirm that the injection quantity at N = N2 does not exceed Q = Q1. (3)RACK LIMIT
----------
DL=(R1-1)-0.2mm N1=300r/min R1=(R1-1)mm N2=1000r/min Q1=3mm3/st
----------

Speed control lever angle

Test data 106971-3040
F:Full speed
----------

----------
a=(17deg)+-5deg

0000000901

Test data 106971-3040
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=19deg+-5deg b=(34deg)+-5deg

Stop lever angle

Test data 106971-3040
N:Pump normal S:Stop the pump.
----------

----------
a=64deg+-5deg b=64deg+-5deg




Have questions with 106971-3040?





Group cross 106971-3040 ZEXEL

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