106971-3020 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069713020 220002132b

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106971-3020 1069713020

HINO 220002132B 220002132b

Cross reference number

ZEXEL 106971-3020 1069713020

HINO 220002132B 220002132b

Zexel num

Bosch num

Firm num

Name

106971-3020
106971-3021

220002132B HINO

INJECTION-PUMP ASSEMBLY
EV700 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-10-9-4 -3-6-5-8 -7-2

Pre-stroke mm 4 3.9 4

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-10 deg. 27 26.5 27.5

Difference between angles 2
Cal 1-9 deg. 72 71.5 72.5

Difference between angles 3
Cal 1-4 deg. 99 98.5 99.5

Difference between angles 4
Cal 1-3 deg. 144 143.5 144.5

Difference between angles 5
Cal 1-6 deg. 171 170.5 171.5

Difference between angles 6
Cal 1-5 deg. 216 215.5 216.5

Difference between angles 7
Cal 1-8 deg. 243 242.5 243.5

Difference between angles 8
Cal 1-7 deg. 288 287.5 288.5

Difference between angles 9
Cyl.1-2 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point A

Rack position 9.1

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 113 110 116

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.4

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 120.5 118.5 122.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 10.1

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 146 143 149

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 6.4+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 14 11 17

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point F

Rack position -

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 0 0 0

Fixing the lever *

Timer adjustment

Pump speed r/min 950+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1100

Advance angle deg. 1.6 1.1 2.1

Timer adjustment_03

Pump speed r/min 1200

Advance angle deg. 3 2.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)RACK LIMIT (2)Beginning of damper spring operation: DL (3)Set idle at point G (N = N1, R = R1) and confirm that the fuel injection quantity at N = N2 does not exceed F.
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DL=5.4-0.2mm N1=300r/min R1=5.4mm N2=1000r/min
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Speed control lever angle

F:Full speed
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a=4deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
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a=19deg+-5deg b=35deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
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a=64deg+-5deg b=64deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
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N1=325-25r/min Ra=6.4mm
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