106971-0910 ZEXEL 9 400 618 661 BOSCH INJECTION-PUMP ASSEMBLY 9400618661 1069710910 1671397168

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 618 661 9400618661

ZEXEL 106971-0910 1069710910

NISSAN-DIESEL 1671397168 1671397168

Cross reference number

BOSCH 9 400 618 661 9400618661

ZEXEL 106971-0910 1069710910

NISSAN-DIESEL 1671397168 1671397168

Zexel num

Bosch num

Firm num

Name

106971-0910
106971-5000

9 400 618 661

1671397168 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
RE10TA06 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 10-9-4-3 -6-5-8-7 -2-1

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 10-9 deg. 45 44.5 45.5

Difference between angles 2
Cal 10-4 deg. 72 71.5 72.5

Difference between angles 3
Cal 10-3 deg. 117 116.5 117.5

Difference between angles 4
Cal 10-6 deg. 144 143.5 144.5

Difference between angles 5
Cal 10-5 deg. 189 188.5 189.5

Difference between angles 6
Cal 10-8 deg. 216 215.5 216.5

Difference between angles 7
Cal 10-7 deg. 261 260.5 261.5

Difference between angles 8
Cal 10-2 deg. 288 287.5 288.5

Difference between angles 9
Cal 10-1 deg. 333 332.5 333.5

Injection quantity adjustment

Adjusting point A

Rack position 10.8

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 192.2 190.2 194.2

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 3.6+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 17.8 15.8 19.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 11.8+-0. 1

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 215 205 225

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (700)

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1150

Advance angle deg. 3 2.5 3.5

Timer adjustment_03

Pump speed r/min 1250

Advance angle deg. 3.5 3.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Set idle sub-spring (4)Damper spring setting: DL (5)Main spring setting
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K=11 RAL=11.8+-0.1mm DL=3.6-0.5-0.7mm
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Speed control lever angle

F:Full speed I:Idle S:Stop
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a=11deg+-5deg b=32deg+-5deg c=32deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
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a=(21deg)+-5deg b=36deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of the gear's standard threaded installation hole at the start of injection for the No. 10 cylinder. (3)- (4)-
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a=(50deg)