106961-6030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069616030 1156025770


106961-6030 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106961-6030 1069616030
ISUZU 1156025770 1156025770

Service parts 106961-6030 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106096-9510
3. GOVERNOR 105488-1260
4. SUPPLY PUMP 105237-1390
5. AUTOM. ADVANCE MECHANIS 105687-0340
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7192
11. Nozzle and Holder 1-15300-163-2
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/22.1{225}
13. NOZZLE-HOLDER 105031-4831
14. NOZZLE 105015-6651
15. NOZZLE SET

Include in #1:

106961-6030 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106961-6030 1069616030
ISUZU 1156025770 1156025770


Zexel num
Bosch num
Firm num
Name
106961-6030 
106961-6034 
 
1156025770  ISUZU
INJECTION-PUMP ASSEMBLY
10PC1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   134424-3520
Overflow valve opening pressure (drive side) kPa   255 221 289
Overflow valve opening pressure (drive side) kgf/cm2   2.6 2.25 2.95
Overflow valve (governor side)   134424-2720
Overflow valve opening pressure (governor side) kPa   255 221 289
Overflow valve opening pressure (governor side) kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-6- 5-4-3-10 -9-2
Pre-stroke mm   4 3.97 4.03
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   27 26.75 27.25
Difference between angles 2
Cal 1-7
deg.   72 71.75 72.25
Difference between angles 3
Cal 1-6
deg.   99 98.75 99.25
Difference between angles 4
Cal 1-5
deg.   144 143.75 144.25
Difference between angles 5
Cal 1-4
deg.   171 170.75 171.25
Difference between angles 6
Cal 1-3
deg.   216 215.75 216.25
Difference between angles 7
Cal 1-10
deg.   243 242.75 243.25
Difference between angles 8
Cal 1-9
deg.   288 287.75 288.25
Difference between angles 9
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.1
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   93 91.5 94.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.4
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   90.1 88.1 92.1
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   5.3+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   8 6.6 9.4
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   12++
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   140 140
Fixing the lever   *
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1350
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106961-6030
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Damper spring setting: DL (4)Ship with device for excess fuel setting for starting not operating.
----------
RT=0.8 TH=2.2mm DL=3.8-0.2mm
----------

Speed control lever angle

Test data 106961-6030
F:Full speed
----------

----------
a=6.5deg+-5deg

0000000901

Test data 106961-6030
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=35mm
----------
a=10deg+-5deg b=30deg+-3deg

Stop lever angle

Test data 106961-6030
N:Pump normal S:Stop the pump.
----------

----------
a=60deg+-5deg b=73deg+-5deg

Timing setting

Test data 106961-6030
(1)Pump vertical direction (2)Position of "Z" mark at the No 1 cylinder's beginning of injection (governor side) (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(170deg)




Have questions with 106961-6030?





Group cross 106961-6030 ZEXEL

Isuzu 

106961-6030  

106961-6034 
 
1156025770 
INJECTION-PUMP ASSEMBLY
10PC1
 
1156025771 
INJECTION-PUMP ASSEMBLY
10PC1
 
1156025772 
INJECTION-PUMP ASSEMBLY
10PC1
 
1156025773 
INJECTION-PUMP ASSEMBLY
10PC1
 
1156025774 
INJECTION-PUMP ASSEMBLY
10PC1
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