106891-1490 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068911490 1156030730


106891-1490 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106891-1490 1068911490
ISUZU 1156030730 1156030730

Cross reference number

ZEXEL 106891-1490 1068911490
ISUZU 1156030730 1156030730


Zexel num
Bosch num
Firm num
Name
106891-1490 
106891-1491 
 
1156030730  ISUZU
INJECTION-PUMP ASSEMBLY
8PE1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4320
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-3- 6-5-4-2
Pre-stroke mm   4.2 4.17 4.23
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-7
deg.   90 89.75 90.25
Difference between angles 3
Cal 1-3
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   7.8
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   101 99.5 102.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.8
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   100 96 104
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   4.7+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   10 8.7 11.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Timer adjustment
Pump speed r/min   800--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   750
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   3.5 3 4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106891-1490
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Damper spring setting: DL (3)Variable speed specification: idling adjustment (4)Main spring setting
----------
DL=3.7-0.2mm
----------

Speed control lever angle

Test data 106891-1490
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=150mm
----------
a=5deg+-5deg b=(18deg)+-5deg

0000000901

Test data 106891-1490
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=29.5deg+-3deg

Stop lever angle

Test data 106891-1490
N:Pump normal S:Stop the pump. (1)Drive side (2)Use the pin at R = aa
----------
aa=23.5mm
----------
a=40deg+-5deg b=73deg+-5deg

0000001201

Test data 106891-1490
(1)Variable speed specification (2)Minimum - maximum speed specification (3)Use the hole at R = aa (4)Lever angle = c or less
----------
aa=130mm
----------
a=13deg+-5deg b=(20deg) c=26deg

0000001501 LEVER

Test data 106891-1490
2-stage changeover lever adjustment (A) Speed lever (B) Load lever (C) 2-stage changeover lever (D) Link (E) Bolt 1. Minimum-maximum speed specification adjustment (when running) (1)After completing governor adjustment, hold the 2-stage changeover lever (C) so that the speed lever (A) contacts the full speed stopper. (2)In this condition, the load lever is held in the idle position. (3)Adjust bolt (E) so that the clearance between the pin underneath lever (C) and the end of the long groove in link (D) is L. (4)Lock using the nut. 2. Variable speed specification adjustment (at operation) (1)Hold the 2-stage changeover lever (C) so that the load lever (B) contacts the full load stopper. (When the load lever is equipped with a cancel mechanism, move it so that it contacts the stopper without canceling.) (2)In this condition, confirm that the speed lever (A) moves from idle to full speed.
----------
L=1~2mm
----------

Timing setting

Test data 106891-1490
(1)Pump vertical direction (2)Position of "Z" mark at the No 1 cylinder's beginning of injection (governor side) (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(170deg)




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Group cross 106891-1490 ZEXEL

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106891-1490  

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