106891-1470 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068911470 1156030621


106891-1470 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106891-1470 1068911470
ISUZU 1156030621 1156030621

Service parts 106891-1470 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106089-9220
3. GOVERNOR 105488-2170
4. SUPPLY PUMP 105237-4960
5. AUTOM. ADVANCE MECHANIS 105687-0551
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7851
11. Nozzle and Holder 1-15300-204-1
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/22.1{225}
13. NOZZLE-HOLDER 105031-4831
14. NOZZLE 105015-8200
15. NOZZLE SET

Include in #1:

106891-1470 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106891-1470 1068911470
ISUZU 1156030621 1156030621


Zexel num
Bosch num
Firm num
Name
106891-1470 
106891-1471 
 
1156030621  ISUZU
INJECTION-PUMP ASSEMBLY
8PE1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4320
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-3- 6-5-4-2
Pre-stroke mm   4.2 4.17 4.23
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-7
deg.   90 89.75 90.25
Difference between angles 3
Cal 1-3
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   7.8
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   101 99.5 102.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.8
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   100 96 104
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   4.7+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   10 8.7 11.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Timer adjustment
Pump speed r/min   800--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   750
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   3.5 3 4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106891-1470
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Damper spring setting: DL
----------
DL=3.7-0.2mm
----------

Speed control lever angle

Test data 106891-1470
F:Full speed
----------

----------
a=7deg+-5deg

0000000901

Test data 106891-1470
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=29.5deg+-3deg

Stop lever angle

Test data 106891-1470
N:Pump normal S:Stop the pump. (1)Drive side (2)Use the pin at R = aa
----------
aa=23.5mm
----------
a=73deg+-5deg b=40deg+-5deg

Timing setting

Test data 106891-1470
(1)Pump vertical direction (2)Position of "Z" mark at the No 1 cylinder's beginning of injection (governor side) (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(170deg)




Have questions with 106891-1470?





Group cross 106891-1470 ZEXEL

Isuzu 

F 019 Z10 133 
1156027890 
INJECTION-PUMP ASSEMBLY
8PD1-N
 
1156027891 
INJECTION-PUMP ASSEMBLY
8PD1-N
9 400 618 553 
1156027892 
INJECTION-PUMP ASSEMBLY
8PD1-N
 
1156029020 
INJECTION-PUMP ASSEMBLY
8PD1
 
1156029021 
INJECTION-PUMP ASSEMBLY
8PD1
9 400 618 554 
1156029022 
INJECTION-PUMP ASSEMBLY
8PD1
 
1156029170 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
1156029171 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
1156029172 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
1156029173 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
1156029174 
INJECTION-PUMP ASSEMBLY
8PE1-N
9 400 611 049 
1156029175 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
1156029680 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
1156029681 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
1156029682 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
1156029683 
INJECTION-PUMP ASSEMBLY
8PE1-N
9 400 618 555 
1156029684 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
1156029180 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

 
1156029181 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
1156030300 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
1156030301 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
1156030302 
INJECTION-PUMP ASSEMBLY
8PE1-N
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 618 556 
1156030303 
INJECTION-PUMP ASSEMBLY
8PE1-N
106891-1470  

106891-1471 
 
1156030621 
INJECTION-PUMP ASSEMBLY
8PE1
9 400 618 557 
1156030622 
INJECTION-PUMP ASSEMBLY
8PE1
 
1156030631 
INJECTION-PUMP ASSEMBLY
8PE1
9 400 611 050 
1156030632 
INJECTION-PUMP ASSEMBLY
8PE1
 
1156030730 
INJECTION-PUMP ASSEMBLY
8PE1
9 400 618 558 
1156030731 
INJECTION-PUMP ASSEMBLY
8PE1
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