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106882-3000 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068823000 220206000a


106882-3000 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106882-3000 1068823000
HINO 220206000A 220206000a

Cross reference number

ZEXEL 106882-3000 1068823000
HINO 220206000A 220206000a


Zexel num
Bosch num
Firm num
Name
106882-3000 
106882-3001 
 
220206000A  HINO
INJECTION-PUMP ASSEMBLY
F17D-TI * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-4-1000
Overflow valve   134424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   3.2 3.17 3.23
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-8 deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6 deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2 deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7 deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5 deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4 deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3 deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   14.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   450 444 456
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.2+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   15 12 18
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   450 440 460
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 106882-3000
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Delivered with idle spring not operating. (4)RACK LIMIT (5)Idle sub spring setting: L1.
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K=5 L1=5.6-0.5mm
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Speed control lever angle

Test data 106882-3000
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=21deg+-5deg

Stop lever angle

Test data 106882-3000
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 106882-3000
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)At the No 1 cylinder's beginning of injection position, stamp an aligning mark on the damper to align with the pointer's groove. (4)Damper (5)Pointer (6)- (7)-
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a=(90deg) b=(44deg)




Have questions with 106882-3000?





Group cross 106882-3000 ZEXEL

Hino 

106882-3000  

106882-3001 
 
220206000A 
INJECTION-PUMP ASSEMBLY
F17D-TI
106882-3001  

106882-3002 
9 400 612 011 
 
INJECTION-PUMP ASSEMBLY
F17D-TI

Hino 

106882-3002  
9 400 612 471 
220206000B 
INJECTION-PUMP ASSEMBLY
F17D-TI
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