Rating:
Information injection-pump assembly
BOSCH
9 400 618 463
9400618463
ZEXEL
106873-7042
1068737042
MITSUBISHI
ME093345
me093345
Service parts 106873-7042 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME091308
12.
Open Pre:MPa(Kqf/cm2)
17.7{180}/21.6{220}
15.
NOZZLE SET
Include in #1:
106873-7042
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 618 463
9400618463
ZEXEL
106873-7042
1068737042
MITSUBISHI
ME093345
me093345
Zexel num
Bosch num
Firm num
Name
106873-7042
9 400 618 463
ME093345 MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC9T7 * K
8DC9T7 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-2-7-3-
4-5-6-8
Pre-stroke
mm
4.8
4.75
4.85
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5
Cyl.1-2 deg. 45 44.5 45.5
Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5
Cal 1-7 deg. 90 89.5 90.5
Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5
Cal 1-3 deg. 135 134.5 135.5
Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5
Cal 1-5 deg. 225 224.5 225.5
Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5
Cal 1-6 deg. 270 269.5 270.5
Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5
Cal 1-8 deg. 315 314.5 315.5
Injection quantity adjustment
Adjusting point
-
Rack position
10.5
Pump speed
r/min
700
700
700
Each cylinder's injection qty
mm3/st.
132
128
136
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
6.1+-0.5
Pump speed
r/min
225
225
225
Each cylinder's injection qty
mm3/st.
15.8
13.4
18.2
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(10.5)
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
132
131
133
Basic
*
Fixing the lever
*
Boost pressure
kPa
29.3
29.3
Boost pressure
mmHg
220
220
Injection quantity adjustment_04
Adjusting point
D
Rack position
-
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
72.5
32.5
112.5
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_05
Adjusting point
E
Rack position
(R1+0.3)
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
133
130
136
Fixing the lever
*
Boost pressure
kPa
29.3
29.3
Boost pressure
mmHg
220
220
Injection quantity adjustment_06
Adjusting point
F
Rack position
R1-1.1
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
105.5
101.5
109.5
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_07
Adjusting point
G
Rack position
12.2+-0.
1
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
142
132
152
Fixing the lever
*
Boost pressure
kPa
29.3
29.3
Boost pressure
mmHg
220
220
Rack limit
*
Boost compensator adjustment
Pump speed
r/min
450
450
450
Rack position
R1-1.1
Boost pressure
kPa
3.3
3.3
5.3
Boost pressure
mmHg
25
25
40
Boost compensator adjustment_02
Pump speed
r/min
450
450
450
Rack position
R1(10.5)
Boost pressure
kPa
10.7
9.4
12
Boost pressure
mmHg
80
70
90
Boost compensator adjustment_03
Pump speed
r/min
450
450
450
Rack position
(11.3)
Boost pressure
kPa
16
16
16
Boost pressure
mmHg
120
120
120
Timer adjustment
Pump speed
r/min
550--
Advance angle
deg.
0
0
0
Load
0/4
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
500
Advance angle
deg.
0.5
Load
0/4
Timer adjustment_03
Pump speed
r/min
(640)
Advance angle
deg.
2
1.5
2.5
Load
0/4
Timer adjustment_04
Pump speed
r/min
950
Advance angle
deg.
2
1.5
2.5
Load
4/4
Timer adjustment_05
Pump speed
r/min
1100
Advance angle
deg.
4
3.5
4.5
Load
4/4
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)Tolerance for racks not indicated: +-0.05mm.
(4)Boost compensator cancel stroke: BSL
(5)RACK LIMIT: RAL
(6)Boost compensator stroke: BCL
(7)Torque control stroke: L1
(8)Rack difference between N = N1 and N = N2
(9)Damper spring setting
----------
RT=1 TH=2.5mm BSL=1.8mm RAL=12.2+-0.1mm BCL=1.1+-0.1mm L1=0.55+-0.1mm N1=700r/min N2=1000r/min
----------
----------
RT=1 TH=2.5mm BSL=1.8mm RAL=12.2+-0.1mm BCL=1.1+-0.1mm L1=0.55+-0.1mm N1=700r/min N2=1000r/min
----------
Speed control lever angle
F:Full speed
----------
----------
a=(15.5deg)+-5deg
----------
----------
a=(15.5deg)+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=10deg+-5deg b=29deg+-3deg
----------
----------
a=10deg+-5deg b=29deg+-3deg
Stop lever angle
S:Stop the pump.
(1)Rack position = aa
(2)Stopper bolt setting
(3)Free (at delivery)
(4)Drive side
----------
aa=3.3-0.5mm
----------
a=10.5deg+-5deg b=58deg+7deg-5deg
----------
aa=3.3-0.5mm
----------
a=10.5deg+-5deg b=58deg+7deg-5deg
0000001501 MICRO SWITCH
Adjustment of the micro-switch
Adjust the bolt to obtain the following lever position when the micro-switch is ON.
(1)Speed N1
(2)Rack position Ra
----------
N1=325r/min Ra=5.8+-0.1mm
----------
----------
N1=325r/min Ra=5.8+-0.1mm
----------
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=10deg
----------
a=(40deg)
----------
aa=10deg
----------
a=(40deg)
Have questions with 106873-7042?
Group cross 106873-7042 ZEXEL
Mitsubishi
Mitsubishi
Mitsubishi
106873-7042
9 400 618 463
ME093345
INJECTION-PUMP ASSEMBLY
8DC9T7
8DC9T7