106873-3231 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068733231 220008140c


106873-3231 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106873-3231 1068733231
HINO 220008140C 220008140c

Service parts 106873-3231 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106080-5491
3. GOVERNOR 105923-0030
4. SUPPLY PUMP 105237-4340
5. AUTOM. ADVANCE MECHANIS 105683-0290
6. COUPLING PLATE 105664-0461
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7455
11. Nozzle and Holder 23600-2480E
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/24.5{250}
13. NOZZLE-HOLDER 105030-3474
14. NOZZLE
15. NOZZLE SET 105019-0171

Include in #1:

106873-3231 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106873-3231 1068733231
HINO 220008140C 220008140c


Zexel num
Bosch num
Firm num
Name
106873-3231 
106873-3232 
 
220008140C  HINO
INJECTION-PUMP ASSEMBLY
F20C * K 14CD PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.5 4.44 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   -
Rack position   13.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   150 147 153
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   8.5+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   11 8 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13.9)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   150 148 152
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   142.5 136.5 148.5
Fixing the lever   *
Timer adjustment
Pump speed r/min   600--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   550
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   (620)
Advance angle deg.   0.7 0.4 1
Timer adjustment_04
Pump speed r/min   980+50
Advance angle deg.   0.7 0.4 1
Timer adjustment_05
Pump speed r/min   1100-50
Advance angle deg.   3.5 3.2 3.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106873-3231
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Stop lever's normal position setting: R1
----------
T1=AA19 R1=(18)mm
----------

Speed control lever angle

Test data 106873-3231
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=79mm
----------
a=12deg+-5deg b=27deg+-3deg

Stop lever angle

Test data 106873-3231
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Set the stopper screw. (After setting, apply red paint.) (3)Rack position bb (4)Set the stopper screw. (After setting, apply red paint.) (5)Use the hole above R = cc
----------
aa=(18)mm bb=1.5+-0.3mm cc=35mm
----------
a=35deg+-5deg b=15deg+-5deg

Timing setting

Test data 106873-3231
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




Have questions with 106873-3231?





Group cross 106873-3231 ZEXEL

 
 
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