106873-3170 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068733170 220008090a


106873-3170 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106873-3170 1068733170
HINO 220008090A 220008090a

Service parts 106873-3170 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106080-5410
3. GOVERNOR 105489-4061
4. SUPPLY PUMP 105237-0010
5. AUTOM. ADVANCE MECHANIS 105683-0060
6. COUPLING PLATE 105664-0461
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7455
11. Nozzle and Holder 23600-2480E
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/24.5{250}
13. NOZZLE-HOLDER 105030-3474
14. NOZZLE
15. NOZZLE SET 105019-0171

Include in #1:

106873-3170 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106873-3170 1068733170
HINO 220008090A 220008090a


Zexel num
Bosch num
Firm num
Name
106873-3170 
106873-3171 
 
220008090A  HINO
INJECTION-PUMP ASSEMBLY
F20C * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.5 4.44 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   154.9 152.9 156.9
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.9
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   160.1 157.1 163.1
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   9.05+-0. 5
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   142.6 138.6 146.6
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   8.3
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   125.6 122.6 128.6
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   F
Rack position   3.9+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   12 9 15
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_06
Adjusting point   G
Rack position   9.65+-0. 1
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   178.2 174.2 182.2
Fixing the lever   *
Remarks
Startup boost setting
 
Injection quantity adjustment_07
Adjusting point   H
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   189 189 209
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   600--
Advance angle deg.   0 0 0
Load   1/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   550
Advance angle deg.   0.3
Load   1/4
Timer adjustment_03
Pump speed r/min   700--
Advance angle deg.   1 0.7 1.3
Load   4/4
Timer adjustment_04
Pump speed r/min   900+50
Advance angle deg.   1 0.7 1.3
Load   3/4
Timer adjustment_05
Pump speed r/min   1100-50
Advance angle deg.   4.75 4.45 5.05
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106873-3170
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (5)When air cylinder is operating. (6)Damper spring setting
----------
RT=0.8 TH=2.6mm SXL=9.65+-0.1mm
----------

Speed control lever angle

Test data 106873-3170
F:Full speed
----------

----------
a=16deg+-5deg

0000000901

Test data 106873-3170
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting (3)Set point I (at air cylinder operation)
----------
aa=90mm
----------
a=39deg+-3deg b=(8deg) c=14deg+-5deg

Stop lever angle

Test data 106873-3170
N:Pump normal S:Stop the pump.
----------

----------
a=46deg+-5deg b=64deg+-5deg

0000001501 LEVER

Test data 106873-3170
1. Air cylinder adjustment (1)With the load lever in the idle position, temporarily set the distance between the load lever A and the air cylinder D at approximately L. (2)Set N1 and apply P1 to the air cylinder D. (3)Adjust set bolt (D) to obtain R1 at the same speed. (4)Lock using nut C. (5)Apply positive pressure several times. (6)Confirm that the load lever A returns to the idling position N2 at pressure P2. (7)Also at P1 confirm R1 (N1).
----------
L=(5)mm R1=3.9mm N1=275r/min N2=225r/min P1=392+98kPa(4+1kgf/cm2) P2=0kPa(0kgf/cm2)
----------

Timing setting

Test data 106873-3170
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




Have questions with 106873-3170?





Group cross 106873-3170 ZEXEL

Hino 

 
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220007993A 
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220007980B 
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220007980C 
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106873-3170  

106873-3171 
 
220008090A 
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F20C
9 400 618 422 
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F20C
 
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220008180A 
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EF750
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