106872-3131 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068723131 220007011a


106872-3131 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106872-3131 1068723131
HINO 220007011A 220007011a

Service parts 106872-3131 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-2001
3. GOVERNOR 105489-2601
4. SUPPLY PUMP 105237-4090
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0780
7. COUPLING PLATE 156638-1320
9. _
10. NOZZLE AND HOLDER ASSY 105101-7202
11. Nozzle and Holder 23600-2271A
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}
13. NOZZLE-HOLDER 105031-7230
14. NOZZLE
15. NOZZLE SET 105019-0050

Include in #1:

106872-3131 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106872-3131 1068723131
HINO 220007011A 220007011a


Zexel num
Bosch num
Firm num
Name
106872-3131 
106872-3132 
 
220007011A  HINO
INJECTION-PUMP ASSEMBLY
F17D-T * K 14CK TICS HD-TI8M TICS

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   26
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   6.4 6.37 6.43
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   157 155 159
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   26.7 26.7
Boost pressure mmHg   200 200
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks
Refer to items regarding the pre-stroke actuator
 
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.05
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   142.9 139.9 145.9
Fixing the lever   *
Boost pressure kPa   26.7 26.7
Boost pressure mmHg   200 200
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   163 160 166
Fixing the lever   *
Boost pressure kPa   26.7 26.7
Boost pressure mmHg   200 200
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Injection quantity adjustment_04
Adjusting point   F
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   126 126
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Injection quantity adjustment_05
Adjusting point   G
Rack position   5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   8 5 11
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Injection quantity adjustment_06
Adjusting point   H
Rack position   10.6+-0. 1
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   195.8 190.8 200.8
Fixing the lever   *
Boost pressure kPa   26.7 26.7
Boost pressure mmHg   200 200
Rack limit   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   8.25
Boost pressure kPa   4 1.3 6.7
Boost pressure mmHg   30 10 50
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   9.05
Boost pressure kPa   13.3 13.3 13.3
Boost pressure mmHg   100 100 100
0000001601
Pre-stroke mm   6.4 6.37 6.43
Remarks
When the timing sleeve is pushed up
 
_02
Connector angle deg.   5 4.5 5.5
Remarks
When the eccentric pin is tightened
 
_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   4 3.95 4.05
Output voltage V   2.62 2.61 2.63
Adjustment   *
_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   6.4 6.37 6.43
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   3.4
Output voltage V   3 2.98 3
Confirmation   *
_06
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Governor adjustment

Test data 106872-3131
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)RACK LIMIT: RAL (3)Damper spring setting
----------
RAL=10.6+-0.1mm
----------

Speed control lever angle

Test data 106872-3131
F:Full speed
----------

----------
a=16deg+-5deg

0000000901

Test data 106872-3131
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=20deg+-5deg b=28deg+-3deg

Stop lever angle

Test data 106872-3131
N:Pump normal S:Stop the pump.
----------

----------
a=39deg+-5deg b=48.5deg+-5deg

0000001301

Test data 106872-3131
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)Pre-stroke: aa (4)-
----------
aa=6.4+-0.03mm
----------
a=(80deg)

0000001901

Test data 106872-3131
(A): Pre-stroke actuator (B): Stamp housings A and B at the same time. (C): Stamping range 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully clockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the counterclockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000002201 GOVERNOR TORQUE CONTROL

Test data 106872-3131
Dr:Torque control stroke (A): Without torque control spring capsule 1. Adjustment procedures (1)Procedure is the same as that for the RFD (former type), except that the positive torque control stroke must be determined at the full lever setting. 2. Procedures for adjustment (1)Remove the torque control spring capsule. (2)Operate the pump at approximately N1. (End of idling spring operation < N1.) (3)Tilt the lever to the full side. (4)Set so that R = RF. (5)Increase the speed by pushing in the screw (attached to the bracket on the rear of the tension lever) through the adjusting window. (6)Adjust so that the torque control stroke Dr1 can be obtained. (7)Align N2 and N3 with the torque control spring capsule. 3. Final confirmation (1)After final confirmation, temporarily set the load lever to N = N1, R = idling position. (2)From this condition, increase speed to N = N4. (3)Confirm that positive torque control stroke is Dr2.
----------
N1=500r/min N2=- N3=- N4=1100r/min RF=9.5mm Dr1=1.05mm Dr2=0+0.3mm
----------

0000002301 RACK SENSOR

Test data 106872-3131
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack limit adjustment (1)Mount the joint (B). (2)Select the shim (D) so that the rack limit's rack position is obtained at that time. (3)Install the rod (E) to the block (C). The distance between the pump end face and the rod (E) at rack limit must be L. 2. Rack sensor adjustment (-0020) (1)Screw in the bobbin (A) until it contacts the joint (B). (2)Fix the speed control lever at the full side. (3)Set at speed N. (4)Adjust the depth that the bobbin (A) is screwed in so that the control unit's rack sensor output voltage is VR+-0.01 (V), then tighten the nut (F). (If equipped with a boost compensator, perform with boost pressure applied.) (5)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (6)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
L=38-0.2mm N=900r/min Ra=(10.1)mm
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Group cross 106872-3131 ZEXEL

Hino 

 
220007010A 
INJECTION-PUMP ASSEMBLY
F17D-TA
106872-3131  

106872-3132 
 
220007011A 
INJECTION-PUMP ASSEMBLY
F17D-T
 
220007011B 
INJECTION-PUMP ASSEMBLY
F17D-T
 
220007011C 
INJECTION-PUMP ASSEMBLY
F17D-T
 
220007012A 
INJECTION-PUMP ASSEMBLY
F17D-T
 
220007013A 
INJECTION-PUMP ASSEMBLY
F17D-T
 
220007014A 
INJECTION-PUMP ASSEMBLY
F17D-T
9 400 613 397 
220007015A 
INJECTION-PUMP ASSEMBLY
F17D-T
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