106871-8182 ZEXEL 9 400 618 259 BOSCH INJECTION-PUMP ASSEMBLY 9400618259 1068718182 220005864a


106871-8182 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 618 259 9400618259
ZEXEL 106871-8182 1068718182
HINO 220005864A 220005864a

Cross reference number

BOSCH 9 400 618 259 9400618259
ZEXEL 106871-8182 1068718182
HINO 220005864A 220005864a


Zexel num
Bosch num
Firm num
Name
106871-8182 
106871-8183 
9 400 618 259 
220005864A  HINO
INJECTION-PUMP ASSEMBLY
F17C K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.8 4.74 4.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   140.2 138.2 142.2
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   136.8 130.8 142.8
Max. variation between cylinders %   0 -14 14
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.9
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   138.4 135.4 141.4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   9.8
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   143.8 140.8 146.8
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   9.4
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   119.3 116.3 122.3
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   F
Rack position   4.2+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   9.1 6.1 12.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   900
Advance angle deg.   1.7 1.4 2
Load   3/4
Timer adjustment_02
Pump speed r/min   1060
Advance angle deg.   4.75 4.45 5.05
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106871-8182
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Excess fuel setting for starting: SXL (4)Damper spring setting: DL (after setting the idle spring)
----------
RT=0.8 TH=2.6mm SXL=11+-0.1mm DL=4.8-0.2mm
----------

Speed control lever angle

Test data 106871-8182
F:Full speed
----------

----------
a=14deg+-5deg

0000000901

Test data 106871-8182
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=42mm
----------
a=39deg+-5deg b=46deg+-3deg

Stop lever angle

Test data 106871-8182
N:Engine manufacturer's normal use S:Stop the pump. (1)Free (at shipping) (2)Rack position = aa (3)Rack position bb (4)Set the stopper bolt (apply red paint).
----------
aa=12mm bb=3mm
----------
a=26deg+-5deg b=5deg+-5deg c=(28deg)

0000001501 RACK SENSOR

Test data 106871-8182
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (-0620) (1)Fix the speed control lever at the full position (2)Set the speed to N1 r/min. (If the boost compensator is provided, apply boost pressure.) (3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (4)At that time, rack position must be Ra. (5)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
N1=1070r/min Ra=10.1mm
----------

Timing setting

Test data 106871-8182
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




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