106871-5653 ZEXEL 9 400 611 348 BOSCH INJECTION-PUMP ASSEMBLY 9400611348 1068715653


106871-5653 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 348 9400611348
ZEXEL 106871-5653 1068715653

Service parts 106871-5653 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106080-7610
3. GOVERNOR 105952-2152
4. SUPPLY PUMP 105237-4710
5. AUTOM. ADVANCE MECHANIS 105691-4131
6. COUPLING PLATE 105663-0830
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7700
11. Nozzle and Holder 16600-97163
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/22.6{230}
13. NOZZLE-HOLDER 105041-4180
14. NOZZLE
15. NOZZLE SET 105019-2000

Include in #1:

106871-5653 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 348 9400611348
ZEXEL 106871-5653 1068715653


Zexel num
Bosch num
Firm num
Name
106871-5653 
106871-5654 
9 400 611 348 
   
INJECTION-PUMP ASSEMBLY
RF8TA * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0120
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED3 control unit part number   407910-3 960
RED3 rack sensor specifications mm   19
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-5- 4-3-6-2
Pre-stroke mm   3.9 3.87 3.93
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-7
deg.   90 89.75 90.25
Difference between angles 3
Cal 1-5
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-4
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-3
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-6
deg.   270 269.75 270.25
Difference between angles 7
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Rack position   (13.7)
Vist V   1.8 1.8 1.8
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   141.5 139.5 143.5
Max. variation between cylinders %   0 -4 4
Basic   *
Injection quantity adjustment_02
Rack position   (9)
Vist V   2.5 2.4 2.6
Pump speed r/min   330 330 330
Average injection quantity mm3/st.   16 14 18
Max. variation between cylinders %   0 -10 10

Test data Ex:

Governor adjustment

Test data 106871-5653
(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1-0.2mm N2=800r/min C2=(9deg) t1=1.7--sec. t2=1.7--sec.
----------
N1=1000++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=9+-0.3deg R01=0/4load R02=4/4load

Speed control lever angle

Test data 106871-5653
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=27deg+-5deg b=37deg+-5deg

0000000901

Test data 106871-5653
(1)Pump vertical direction (2)Position of the coupling's key groove at the beginning of injection of the No. 8 cylinder. (3)- (4)-
----------

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a=(90deg)

Stop lever angle

Test data 106871-5653
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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Have questions with 106871-5653?





Group cross 106871-5653 ZEXEL

F 01G 09U 0AC 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

F 01G 09U 0AD 
1680197601 
INJECTION-PUMP ASSEMBLY
RF8TA
 
1680197611 
INJECTION-PUMP ASSEMBLY
RF8TA
106871-5653  

106871-5654 
9 400 611 348 
 
INJECTION-PUMP ASSEMBLY
RF8TA

Nissan-Diesel 

9 400 618 182 
1680197665 
INJECTION-PUMP ASSEMBLY
RF8TA
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