106871-5371 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068715371


106871-5371 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106871-5371 1068715371

Service parts 106871-5371 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106080-5730
3. GOVERNOR 105952-1300
4. SUPPLY PUMP 105237-4710
5. AUTOM. ADVANCE MECHANIS 105683-0240
6. COUPLING PLATE 105663-0570
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7680
11. Nozzle and Holder 16600-97118
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/22.6{230}
13. NOZZLE-HOLDER 105041-4180
14. NOZZLE
15. NOZZLE SET 105019-0950

Include in #1:

106871-5371 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106871-5371 1068715371


Zexel num
Bosch num
Firm num
Name
106871-5371 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0120
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED3 control unit part number   407910-3 960
RED3 rack sensor specifications mm   19
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-5- 4-3-6-2
Pre-stroke mm   4.7 4.67 4.73
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-7
deg.   90 89.75 90.25
Difference between angles 3
Cal 1-5
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-4
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-3
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-6
deg.   270 269.75 270.25
Difference between angles 7
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Rack position   (13.1)
Vist V   1.89 1.89 1.89
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   126.5 124.5 128.5
Max. variation between cylinders %   0 -4 4
Basic   *
Injection quantity adjustment_02
Rack position   (8.35)
Vist V   2.6 2.5 2.7
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   13 11 15
Max. variation between cylinders %   0 -10 10
Governor adjustment
Pump speed r/min   700
Advance angle deg.   0.3
Governor adjustment_02
Pump speed r/min   -
Advance angle deg.   1.5 1.2 1.8
Remarks
Measure the actual speed.
 
Governor adjustment_03
Pump speed r/min   1000
Remarks
Measure the actual advance angle.
 
Governor adjustment_04
Pump speed r/min   1080
Advance angle deg.   7 6.7 7.3
Remarks
Finish
 

Test data Ex:

Speed control lever angle

Test data 106871-5371
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=27deg+-5deg b=37deg+-5deg

0000000901

Test data 106871-5371
(1)Pump vertical direction (2)Position of the coupling's key groove at the beginning of injection of the No. 8 cylinder. (3)- (4)-
----------

----------
a=(90deg)

Stop lever angle

Test data 106871-5371
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

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