106871-3961 ZEXEL 9 400 618 124 BOSCH INJECTION-PUMP ASSEMBLY 9400618124 1068713961 220005311a


106871-3961 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 618 124 9400618124
ZEXEL 106871-3961 1068713961
HINO 220005311A 220005311a

Service parts 106871-3961 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-7260
3. GOVERNOR 105489-0690
4. SUPPLY PUMP 105237-1410
5. AUTOM. ADVANCE MECHANIS 105639-1140
6. COUPLING PLATE 105662-0840
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5280
11. Nozzle and Holder 236001570A
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-5370
14. NOZZLE 105015-4700
15. NOZZLE SET

Include in #1:

106871-3961 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 124 9400618124
ZEXEL 106871-3961 1068713961
HINO 220005311A 220005311a


Zexel num
Bosch num
Firm num
Name
106871-3961 
9 400 618 124 
220005311A  HINO
INJECTION-PUMP ASSEMBLY
EF750T * K 14CD PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   3.9 3.84 3.9
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   135.3 132.3 138.3
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   20 20
Boost pressure mmHg   150 150
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   155.8 153.8 157.8
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   20 20
Boost pressure mmHg   150 150
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.3
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   162.9 159.9 165.9
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   20 20
Boost pressure mmHg   150 150
Injection quantity adjustment_04
Adjusting point   D
Rack position   5.2+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   17 14 20
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   128 128
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   F
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 140 160
Fixing the lever   *
Boost pressure kPa   20 20
Boost pressure mmHg   150 150
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   7.5
Boost pressure kPa   4 1.3 6.7
Boost pressure mmHg   30 10 50
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   8.5
Boost pressure kPa   13.3 13.3 13.3
Boost pressure mmHg   100 100 100
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   2.5 2 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106871-3961
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)RACK LIMIT (4)Boost compensator stroke (at N = N1) (5)Damper spring setting: DL
----------
RT=0.8 TH=2.5mm N1=500r/min DL=3.6-0.2mm
----------

Speed control lever angle

Test data 106871-3961
F:Full speed
----------

----------
a=17deg+-5deg

0000000901

Test data 106871-3961
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=43mm
----------
a=20deg+-5deg b=38deg+-3deg

Stop lever angle

Test data 106871-3961
N:Pump normal S:Stop the pump.
----------

----------
a=39deg+-5deg b=48.5deg+-5deg

0000001501 GOVERNOR TORQUE CONTROL

Test data 106871-3961
Dr:Torque control stroke (A): Without torque control spring capsule 1. Adjustment procedures (1)Procedure is the same as that for the RFD (former type), except that the positive torque control stroke must be determined at the full lever setting. 2. Procedures for adjustment (1)Remove the torque control spring capsule. (2)Operate the pump at approximately N1. (End of idling spring operation < N1.) (3)Tilt the lever to the full side. (4)Set so that R = RF. (5)Increase the speed by pushing in the screw (attached to the bracket on the rear of the tension lever) through the adjusting window. (6)Adjust so that the torque control stroke Dr1 can be obtained. (7)Align N2 and N3 with the torque control spring capsule. 3. Final confirmation (1)After final confirmation, temporarily set the load lever to N = N1, R = idling position. (2)From this condition, increase speed to N = N4. (3)Confirm that positive torque control stroke is Dr2.
----------
N1=500r/min N2=580+-30r/min N3=710+30r/min N4=1100r/min RF=8.5mm Dr1=0.8mm Dr2=0+0.3mm
----------

Timing setting

Test data 106871-3961
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(90deg)




Have questions with 106871-3961?





Group cross 106871-3961 ZEXEL

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