106871-3700 ZEXEL 9 400 611 015 BOSCH INJECTION-PUMP ASSEMBLY 9400611015 1068713700


106871-3700 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 015 9400611015
ZEXEL 106871-3700 1068713700

Service parts 106871-3700 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-5711
3. GOVERNOR 105407-2310
4. SUPPLY PUMP 105237-1341
5. AUTOM. ADVANCE MECHANIS 105636-0570
6. COUPLING PLATE 105662-0500
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5100
11. Nozzle and Holder 23600-1530
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-5400
14. NOZZLE 105015-4700
15. NOZZLE SET

Include in #1:

106871-3700 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 015 9400611015
ZEXEL 106871-3700 1068713700


Zexel num
Bosch num
Firm num
Name
106871-3700 
106871-3701 
9 400 611 015 
   
INJECTION-PUMP ASSEMBLY
* K 14CD PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1020
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.4 4.34 4.4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   B
Rack position   10.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   132.5 130.5 134.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.6+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   8 5 11
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 110 130
Fixing the lever   *
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.7 1.2 2.2
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   3.5 3.5 3.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106871-3700
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
K=7
----------

Speed control lever angle

Test data 106871-3700
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=28deg+-5deg

Stop lever angle

Test data 106871-3700
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=5.1mm bb=0r/min
----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 106871-3700
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




Have questions with 106871-3700?





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