106871-3683 ZEXEL 9 400 613 085 BOSCH INJECTION-PUMP ASSEMBLY 9400613085 1068713683 220004203b

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 613 085 9400613085

ZEXEL 106871-3683 1068713683

HINO 220004203B 220004203b

Service parts 106871-3683 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106087-5670

3. GOVERNOR 105488-9131

4. SUPPLY PUMP

105237-1341

5. AUTOM. ADVANCE MECHANIS 105681-0081

6. COUPLING PLATE 105662-0790

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7070

11. Nozzle and Holder 23600-1651

12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}

13. NOZZLE-HOLDER 105031-7160

14. NOZZLE

105015-4700

15. NOZZLE SET

Include in #1:

106871-3683 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 085 9400613085

ZEXEL 106871-3683 1068713683

HINO 220004203B 220004203b

Zexel num

Bosch num

Firm num

Name

106871-3683
106871-3910

9 400 613 085

220004203B HINO

INJECTION-PUMP ASSEMBLY
EF750T * K 14CD PE8P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-8-6-2- 7-5-4-3

Pre-stroke mm 3.9 3.84 3.9

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-8 deg. 45 44.75 45.25

Difference between angles 2
Cal 1-6 deg. 90 89.75 90.25

Difference between angles 3
Cyl.1-2 deg. 135 134.75 135.25

Difference between angles 4
Cal 1-7 deg. 180 179.75 180.25

Difference between angles 5
Cal 1-5 deg. 225 224.75 225.25

Difference between angles 6
Cal 1-4 deg. 270 269.75 270.25

Difference between angles 7
Cal 1-3 deg. 315 314.75 315.25

Injection quantity adjustment

Adjusting point A

Rack position 10.2

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 151.5 149.5 153.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 22.7 22.7

Boost pressure mmHg 170 170

Injection quantity adjustment_02

Adjusting point B

Rack position 10

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 146 143 149

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Boost pressure kPa 22.7 22.7

Boost pressure mmHg 170 170

Injection quantity adjustment_03

Adjusting point D

Rack position 10.2+-0. 5

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 154.5 151.5 157.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Boost pressure kPa 22.7 22.7

Boost pressure mmHg 170 170

Injection quantity adjustment_04

Adjusting point E

Rack position 9.7

Pump speed r/min 1175 1175 1175

Average injection quantity mm3/st. 148 138 158

Fixing the lever *

Boost pressure kPa 22.7 22.7

Boost pressure mmHg 170 170

Injection quantity adjustment_05

Adjusting point G

Rack position 9.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 127.5 125.5 129.5

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_06

Adjusting point H

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 121 121

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_07

Adjusting point I

Rack position 5.6+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 8.8 5.8 11.8

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_08

Adjusting point J

Rack position -

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 178 175 181

Fixing the lever *

Boost pressure kPa 22.7 22.7

Boost pressure mmHg 170 170

Rack limit *

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position 9.5

Boost pressure kPa 4 1.3 6.7

Boost pressure mmHg 30 10 50

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position 10

Boost pressure kPa 9.3 9.3 9.3

Boost pressure mmHg 70 70 70

Timer adjustment

Pump speed r/min (830)

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 2.5 2.2 2.8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)RACK LIMIT (2)Damper spring setting: DL
----------
DL=4-0.2mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=22deg+-5deg

0000000901

F:Full load I:Idle (1)Use the hole at R = aa (2)Set point I (3)Stopper bolt setting
----------
aa=43mm
----------
a=20deg+-5deg b=42deg+-3deg c=43deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=39deg+-5deg b=48.5deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(90deg)

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