106871-3190 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068713190 220001641a


106871-3190 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106871-3190 1068713190
HINO 220001641A 220001641a

Cross reference number

ZEXEL 106871-3190 1068713190
HINO 220001641A 220001641a


Zexel num
Bosch num
Firm num
Name
106871-3190 
106871-3191 
 
220001641A  HINO
INJECTION-PUMP ASSEMBLY
EF500 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4 3.9 4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-6
deg.   90 89.5 90.5
Difference between angles 3
Cyl.1-2
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-7
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-4
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-3
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   107.2 104.2 110.2
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   111 109 113
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13.7 10.7 16.7
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   50 50 50
Average injection quantity mm3/st.   122 112 132
Fixing the lever   *
Remarks
After startup boost setting
 
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   0
Fixing the lever   *
Timer adjustment
Pump speed r/min   950+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1100
Advance angle deg.   1 0.5 1.5
Timer adjustment_03
Pump speed r/min   1200
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106871-3190
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set idle at point F (N = N1, R = R1) and confirm that the injection quantity at N = N2 is at point E (or less. (3)Set the load control lever's stop position at R = aa (N = 0). (4)Excess fuel setting for starting: SXL
----------
DL=5.4-0.2mm N1=300r/min R1=5.4mm N2=1000r/min Q1=0mm3st aa=5.8+0.2mm SXL=9.7+0.2mm
----------

Speed control lever angle

Test data 106871-3190
F:Full speed
----------

----------
a=0deg+-5deg

0000000901

Test data 106871-3190
F:Full load I:Idle S:Stop
----------

----------
a=32deg+-5deg b=33deg+-3deg c=19deg+4deg-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325-25r/min Ra=6.4mm
----------




Have questions with 106871-3190?





Group cross 106871-3190 ZEXEL

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106871-3190  

106871-3191 
 
220001641A 
INJECTION-PUMP ASSEMBLY
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220001642A 
INJECTION-PUMP ASSEMBLY
EF500
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