106871-2440 ZEXEL 9 400 618 089 BOSCH INJECTION-PUMP ASSEMBLY 9400618089 1068712440 me066504


106871-2440 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 618 089 9400618089
ZEXEL 106871-2440 1068712440
MITSUBISHI ME066504 me066504

Service parts 106871-2440 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-5291
3. GOVERNOR 105487-1320
4. SUPPLY PUMP 105207-1081
5. AUTOM. ADVANCE MECHANIS 105636-0580
6. COUPLING PLATE 105663-0260
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4762
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4990
14. NOZZLE 105015-4370
15. NOZZLE SET

Include in #1:

106871-2440 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 089 9400618089
ZEXEL 106871-2440 1068712440
MITSUBISHI ME066504 me066504


Zexel num
Bosch num
Firm num
Name
106871-2440 
9 400 618 089 
ME066504  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC8 K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 157 157
Overflow valve opening pressure kgf/cm2   1.6 1.6 1.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   -
Rack position   9
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   85 82.4 87.6
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.8+-0.5
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   20 17 23
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   85 84 86
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(9)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   97 93.1 100.9
Difference in delivery mm3/st.   7.8 7.8 7.8
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   130 90 170
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   600+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.7 0.2 1.2
Timer adjustment_03
Pump speed r/min   850
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   1000
Advance angle deg.   3.6 3.1 4.1
Timer adjustment_05
Pump speed r/min   1150
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106871-2440
N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)Excess fuel setting for starting: SXL (4)When air cylinder is operating. (5)Beginning of damper spring operation: DL
----------
SXL=R1+3+2.8mm DL=6.2-0.2mm
----------

Speed control lever angle

Test data 106871-2440
F:Full speed I:Idle (1)(Pump speed = aa) (2)Pump speed = bb (3)Pump speed cc (4)Possible adjusting range
----------
aa=1150r/min bb=725r/min cc=275r/min
----------
a=14deg b=(21deg)+-5deg c=9deg+-5deg d=14deg+-5deg

0000000901

Test data 106871-2440
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=22deg+-3deg

Stop lever angle

Test data 106871-2440
N:Pump normal S:Stop the pump.
----------

----------
a=10deg+-5deg b=64deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+-5r/min Ra=6.3mm
----------




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