Rating:
Information injection-pump assembly
BOSCH
9 400 618 039
9400618039
ZEXEL
106871-0642
1068710642
NISSAN-DIESEL
1671397702
1671397702
Service parts 106871-0642 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
1660097070
12.
Open Pre:MPa(Kqf/cm2)
17.7(180)/19.6(200)
15.
NOZZLE SET
Include in #1:
106871-0642
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 618 039
9400618039
ZEXEL
106871-0642
1068710642
NISSAN-DIESEL
1671397702
1671397702
Zexel num
Bosch num
Firm num
Name
106871-0642
9 400 618 039
1671397702 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
RF8 K
RF8 K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-8-7-5-
4-3-6-2
Pre-stroke
mm
3.65
3.6
3.7
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-8 deg. 45 44.5 45.5
Cal 1-8 deg. 45 44.5 45.5
Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5
Cal 1-7 deg. 90 89.5 90.5
Difference between angles 3
Cal 1-5 deg. 135 134.5 135.5
Cal 1-5 deg. 135 134.5 135.5
Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 5
Cal 1-3 deg. 225 224.5 225.5
Cal 1-3 deg. 225 224.5 225.5
Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5
Cal 1-6 deg. 270 269.5 270.5
Difference between angles 7
Cyl.1-2 deg. 315 314.5 315.5
Cyl.1-2 deg. 315 314.5 315.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.3
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
129.4
128.4
130.4
Max. variation between cylinders
%
0
-4
4
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
7+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
11
9
13
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
12.4+0.2
Pump speed
r/min
40
40
40
Average injection quantity
mm3/st.
128
118
138
Fixing the lever
*
Rack limit
*
Timer adjustment
Pump speed
r/min
950--
Advance angle
deg.
0
0
0
Load
3/4
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
900
Advance angle
deg.
0.5
Load
3/4
Timer adjustment_03
Pump speed
r/min
1100
Advance angle
deg.
4
3.5
4.5
Load
4/4
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Rack limit using the stop lever: R1
(2)Excess fuel setting for starting: SXL
(3)Damper spring setting: DL
----------
R1=12.4+0.2mm SXL=10.3+0.2mm DL=6.5-0.2mm
----------
----------
R1=12.4+0.2mm SXL=10.3+0.2mm DL=6.5-0.2mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=1deg+-5deg
----------
----------
a=1deg+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=24.5deg+-5deg b=26deg+-3deg
----------
----------
a=24.5deg+-5deg b=26deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Rack position = aa
(2)Use the hole at R = bb
----------
aa=12.4+0.2mm bb=32mm
----------
a=32deg+-5deg b=3deg+-5deg
----------
aa=12.4+0.2mm bb=32mm
----------
a=32deg+-5deg b=3deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of the coupling's key groove at the beginning of injection of the No. 8 cylinder.
(3)-
(4)-
----------
----------
a=(90deg)
----------
----------
a=(90deg)
Have questions with 106871-0642?
Group cross 106871-0642 ZEXEL
Nissan-Diesel
Nissan-Diesel
Nissan-Diesel
Nissan-Diesel
Nissan-Diesel
Nissan-Diesel
106871-0642
9 400 618 039
1671397702
INJECTION-PUMP ASSEMBLY
RF8
RF8