Rating:
Information injection-pump assembly
ZEXEL
106861-3360
1068613360
HINO
220001430B
220001430b
Cross reference number
ZEXEL
106861-3360
1068613360
HINO
220001430B
220001430b
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105015-3160
Bosch type code
DLLA150S384ONP16
Nozzle holder
105081-3090
Opening pressure
MPa
20.6
Opening pressure
kgf/cm2
210
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-8-6-2-
7-5-4-3
Pre-stroke
mm
3.5
3.45
3.55
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-8 deg. 45 44.5 45.5
Cal 1-8 deg. 45 44.5 45.5
Difference between angles 2
Cal 1-6 deg. 90 89.5 90.5
Cal 1-6 deg. 90 89.5 90.5
Difference between angles 3
Cyl.1-2 deg. 135 134.5 135.5
Cyl.1-2 deg. 135 134.5 135.5
Difference between angles 4
Cal 1-7 deg. 180 179.5 180.5
Cal 1-7 deg. 180 179.5 180.5
Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5
Cal 1-5 deg. 225 224.5 225.5
Difference between angles 6
Cal 1-4 deg. 270 269.5 270.5
Cal 1-4 deg. 270 269.5 270.5
Difference between angles 7
Cal 1-3 deg. 315 314.5 315.5
Cal 1-3 deg. 315 314.5 315.5
Injection quantity adjustment
Adjusting point
A
Rack position
8.1
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
93
91
95
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
8.6
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
112
110
114
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
8.6
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
113
110
116
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
6.5+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
20
18
22
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_05
Adjusting point
E
Rack position
-
Pump speed
r/min
50
50
50
Average injection quantity
mm3/st.
135
125
145
Fixing the lever
*
Rack limit
*
Remarks
Startup boost setting
Startup boost setting
Injection quantity adjustment_06
Adjusting point
F
Rack position
8.6+0.2
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
98
96
100
Fixing the lever
*
Timer adjustment
Pump speed
r/min
400+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
700
Advance angle
deg.
2.3
1.8
2.8
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
5
4.5
5.5
Timer adjustment_04
Pump speed
r/min
1200
Advance angle
deg.
7
6.5
7.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)RACK LIMIT: RAL
(2)Beginning of damper spring operation: DL
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RAL=(8.6+0.2)mm DL=6-0.5mm
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RAL=(8.6+0.2)mm DL=6-0.5mm
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Speed control lever angle
F:Full speed
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a=4deg+-5deg
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a=4deg+-5deg
0000000901
F:Full load
I:Idle
S:Stop
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a=0deg+-5deg b=23deg+-3deg c=11deg+-5deg
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a=0deg+-5deg b=23deg+-3deg c=11deg+-5deg
0000001501 MICRO SWITCH
Switch adjustment
Adjust the bolt so that the lower lever position is obtained when the switch is turned ON.
(1)Speed N1
(2)Rack position Ra
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N1=250r/min Ra=6.5mm
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N1=250r/min Ra=6.5mm
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