106861-3340 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068613340 220001381a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106861-3340 1068613340

HINO 220001381A 220001381a

Cross reference number

ZEXEL 106861-3340 1068613340

HINO 220001381A 220001381a

Zexel num

Bosch num

Firm num

Name

106861-3340
106861-3341

220001381A HINO

INJECTION-PUMP ASSEMBLY
EG100 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105015-3160

Bosch type code DLLA150S384ONP16

Nozzle holder 105081-3090

Opening pressure MPa 20.6

Opening pressure kgf/cm2 210

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-8-6-2- 7-5-4-3

Pre-stroke mm 3.5 3.45 3.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-8 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-6 deg. 90 89.5 90.5

Difference between angles 3
Cyl.1-2 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-7 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-4 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-3 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point A

Rack position 8.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 96 94 98

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.9

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 114 112 116

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 8.9

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 116 113 119

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 6.5+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 20 18 22

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 50 50 50

Average injection quantity mm3/st. 135 125 145

Fixing the lever *

Rack limit *

Remarks
Startup boost setting

Timer adjustment

Pump speed r/min 400+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 2.3 1.8 2.8

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 5 4.5 5.5

Timer adjustment_04

Pump speed r/min 1200

Advance angle deg. 7 6.5 7.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)RACK LIMIT (2)Beginning of damper spring operation: DL (3)At pump speed N1 and rack position R1, the load control lever angle must be at the engine stop position.
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DL=6+0.5mm N1=0r/min R1=6.5mm
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0000000901

F:Full load I:Idle S:Stop E:Stop the engine.
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a=2.5deg+-3deg b=5deg+-2deg c=17.5deg+-3deg d=16deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
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N1=250r/min Ra=6.5mm
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