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106861-2560 ZEXEL 9 400 611 010 BOSCH INJECTION-PUMP ASSEMBLY 9400611010 1068612560 me098730


106861-2560 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 010 9400611010
ZEXEL 106861-2560 1068612560
MITSUBISHI ME098730 me098730

Service parts 106861-2560 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106086-5460
3. GOVERNOR 105407-5380
4. SUPPLY PUMP 105237-1320
5. AUTOM. ADVANCE MECHANIS 105636-0620
6. COUPLING PLATE 105663-0260
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4972
11. Nozzle and Holder ME066034
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4990
14. NOZZLE 105015-4580
15. NOZZLE SET

Include in #1:

106861-2560 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 010 9400611010
ZEXEL 106861-2560 1068612560
MITSUBISHI ME098730 me098730


Zexel num
Bosch num
Firm num
Name
106861-2560 
9 400 611 010 
ME098730  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC90PT * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cyl.1-2 deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7 deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3 deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5 deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6 deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8 deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   11
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   136.3 133.3 139.3
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.4
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   124 120 128
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.3+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   18.5 15.9 21.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   0.8
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   3 2.5 3.5
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 106861-2560
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set at delivery (5)Set idle sub-spring
----------
K=12
----------

Speed control lever angle

Test data 106861-2560
F:Full speed I:Idle (1)Stopper bolt setting (2)At delivery
----------

----------
a=3deg+-5deg b=27deg+-5deg c=(2deg)

Stop lever angle

Test data 106861-2560
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=46deg+-5deg

Timing setting

Test data 106861-2560
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Have questions with 106861-2560?





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